The Futur he Future of e of Or Organic ganic Resour esource ce Mana Management gement
THE CARBON EXCHANGE PLATFORM The Platform turns a one-way transaction into a cyclical flow of materials and revenues. Closing the Water Recirculation Loop Returning Nutrients to our Soils Carbon Neutral Energy Generation
Looming Landfill Crisis Region Remaining Capacity (years) Annual rate of loss Northeast 8 -5.0% Southeast 14 -2.5% SWEEP: Rob Watson, Chief Midwest 11 -4.0% Science Western 22 -1.5% Officer, Eco- Pacific 17 -1.9% Hub LLC USA 15 -2.6% Stifel's Michael E. Hoffman suggested North America must find an alternative that works, is scalable, is not subsidized, has a "favorable regulatory environment," and can be done in the next 10 years.
Current Organic Waste Solutions Process Carbon Efficiency** Process Duration Final Product Landfill 0%* Months-Years Leachate, Methane, CO 2 Composting 10% 12 Weeks Top Soil Anaerobic Digestion 50% 15-30 Days Biogas – 60% Methane, 40% CO 2
Process HTC Condensation Hydrolysis Dehydration Decarboxylation Aromatization Polymerization Conversion of organic compounds to structured carbons Process Conditions Temperature: 180 – 220 o C Reaction time: :30 – 4 hours Carbon Efficiency 95%
Hydrochar
Potential HTC Uses Agriculture Chemical Industrial Materials Manufacturing Pharmaceutical Advanced Food and Drink Animal Feed Additives Carbon disulfide Catalyst Absorption Nanomaterials Carbonation Carboxylic Proton Exchange Conductors and Soil Amendment High Purity Irons Additives Membranes Electrodes Acids Liquid Fertilizer Fuel Additives Solvent Recovery Construction Materials Metallic Carbides Drug Delivery Water and Gas Manure Management Furfurals Ferro silicon Sintering Overdoses Purification
PHOENIXVILLE WWTP “1st PA HTC Reactor Installation”
OUR HOME – SPRING CITY , PA
Closing the Food Loop: Converting food waste to fresh, local produce
THE TEAM Metin Duran Dan Spracklin Ross Lee Justinus Satrio Professor CEO Lead Principal Investigator Associate Professor Civil and Environmental Somax Bioenergy and Gray Professor of Practice Chemical Engineering Engineering Brothers, Inc Sustainable Engineering Pyrolysis and thermal biomass Anaerobic digestion and waste Visionary behind the Carbon Materials R&D Expert conversion process expert water treatment process expert Reduction Platform Over 36 years at DuPont 15 years in process design Chemical and improvement
The Futur he Future of e of Or Organic ganic Resour esource ce Mana Management gement For Additional Information: Dan Spracklin 501 S. Main St. Spring City, PA 19475 610-644-2800 dan@graybrothersinc.com
WIND SOURCED LCA RESULTS – HTC SOURCED
LCA RESULTS – HTC SOURCED ◆ Characterization Results Table Impact Category Units Conventional Closed Loop % Change Ozone Depletion kg CFC-11 eq 0.158 0.00228 -98.6 Global Warming kg CO 2 eq 4.96E5 1.22E4 -97.5 Smog kg O 3 eq 2.31E4 1.44E3 -93.8 Acidification kg SO 2 eq 846 68.6 -91.9 Eutrophication kg N eq 197 28.7 -85.4 Carcinogenics CTUh 0.00429 0.00173 -59.7 Non Carcinogenics CTUh 0.012 0.00275 -77.1 Respiratory Effects kg PM2.5 eq 85.5 9.93 -88.4 Ecotoxicity CTUe 1.36E5 5.96E4 -56.2 Fossil Fuel Depletion MJ Surplus 9E4 1.87E4 -79.2
TRANSPORT LCA RESULTS – TRASPORTATION
LCA RESULTS – TRANSPORTATION ◆ Characterization Results Table Impact Category Units Conventional Closed Loop % Change Ozone Depletion kg CFC-11 eq 0.157 0.00207 -98.7 Global Warming kg CO 2 eq 1.06E5 8.82E3 -91.7 Smog kg O 3 eq 2.19E4 1.26E3 -94.2 Acidification kg SO 2 eq 763 49.4 -93.5 Eutrophication kg N eq 122 9.9 -91.9 Carcinogenics CTUh 0.00406 0.000201 -95.0 Non Carcinogenics CTUh 0.00672 0.00151 -77.5 Respiratory Effects kg PM2.5 eq 78.1 6.19 -92.1 Ecotoxicity CTUe 9.31E4 3.91E4 -58.0 Fossil Fuel Depletion MJ Surplus 8.19E4 1.85E4 -77.4
HTC – Process Flow Chart
FLOOR TO CEILING 80’ 5 1/4” 14’ 2” W L H 87’ 8” Evaporator Dimensions 29’ 6” x 22’ 11.5” x 39’ 4.5” (LxWxH) 50’ 6” 17’ 9.5” 12’ 6”
GLOBAL HTC PLANTS GLOBAL King Tiger (China) 29 12 HTC Plants - Asia Yoshikawa Lab (Japan) 6 HTC Plants – Japan, China, & Thailand 19 Ingelia (Spain) 10 4 HTC Plants – Spain & UK 0 Suncoal Industries (Germany) 2 HTC Plants – Germany Avalon Industries (Switzerland) ASIA EUROPE 5 1 HTC Plant - Switzerland 14 Grenol (Germany) Plants Unknown 3 Sales offices in Japan, Turkey, & Iran Terra Nova Energy (Germany) 4 1 4 HTC Plants – Germany, China 1 1
Silcon’s V2S is a mobile solution for the separation of manures and wet waste material into a dryer, baled solid and the liquid by-product. The liquid by-product can then be sent to the Silcon FMS for further treatment. The solid product is ready for transportation to a biogas or HTC processing plant. The process uses vibrating screens and vacuum pressure to separate the solids and liquids. Product Streams • Dried (30% TS) Solid - Ready to be baled and transported to a biogas of HTC processing plant • Liquid by-product - Low total solids liquid, ready for FMS separation Advantages • Decentralized mobile unit • Produces a lighter, easily transported solid • Short assembling and dismantling times • Low emissions due to vacuum operation • High throughputs with low energy costs • 15,000 gal/hr to 52,000 gal/hr depending on medium
This vacuum distillation process provides a solution to biogas and hydrothermal char plants by using waste heat from combined heat and power production to separate the nutrients from the liquid by-product. The end results are purified, distilled water and a nutrient rich pellet fertilizer. Product Streams • Ammonium sulfate liquor – Nitrogen based fertilizer • High nutrient slurry – concentrated liquid fertilizer or pelletized fertilizer • Distilled water – Can be released back into the environment or recycled into HTC Advantages • CHP bonus using low-temperature waste heat • Volume reduction by 90% → less repository, fewer transports • Over 99.99% of all nutrients in the concentrate → high quality fertilizer • Absolutely odorless by vacuum operation • Creates through multi-stage up to a gallon of water evaporation per kW therm power • No unwanted by-products
The Volter combined heat and power unit is a sleek, modern, quiet, and complete CHP solution. The gasifier is built for wood chips but can be flex fitted for the use of bio-coal. The base Volter system is for 40kW of electricity production but can added to in parallel for higher electricity needs. Product Streams • Electric Power – 40kW • Heating Power – 100kW as warm water, 20kW as warm air Advantages • Scalable – The Volter CHP unit can be ran in parallel for increased electricity needs • Offers an emission reduction add-on that reduces NOx emissions up to 80% and CO emissions up to 90% • Capable of functioning indoors • Fully automated and remote controlled
The compact design shown below shows their optimized, compact design. The NOxBuster is easily added to the process allowing for a reduction of up to 90% CO and 80% Nox emissions.
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