Industry-University Crosstalk Orbital ATK Aerospace Structures Bill - PowerPoint PPT Presentation

Industry-University Crosstalk Orbital ATK Aerospace Structures Bill Hooper 1 Nov 2107

Three Operating Groups and 12 Product Lanes Space Systems Flight Systems Defense Systems • Satellites Systems • Space Launch Vehicles • Tactical Missile Systems • Advanced Programs • Rocket Propulsion Systems • Defense Electronic Systems • Aerospace Structures • Spacecraft Components • Armament Systems • Space Technical Services • Ammunition and Energetics 2017 Corporate Revenue: $4.6B National Security 25% Commercial/ International 49% 26% NASA/Civil Government

Major Operating Locations in 17 States West Virginia ~1,050 Minnesota ~700 New York ~40 Ohio ~90 Massachusetts ~15 Utah ~3,200 California ~900 Maryland ~925 Colorado ~10 Alabama ~75 New Mexico ~30 Mississippi ~100 Arizona ~1,700 Florida ~60 Texas ~150 States with Orbital ATK Facilities Virginia ~1,750 Aerospace Structures Division Facilities Missouri ~1,500

Aerostructures Business Segments COMMERCIAL • Rolls-Royce Aft Fan Case, Aft By-Pass Duct • Airframe Structures • 767 Composite Door Springs • A350 Fuselage Stringers • A350 Fuselage Frames • 787 Primary Stiffening Structures • A400M Wing T-Stringers MILITARY • F-35 Wing Skins, Fixed Skins, Nacelles • F-22 Fiber Placed Pivot Shafts • B-2 Hot Trailing Edge Components • B-1 Core Components • C-17 Counter Balance Assembly • Apertures / Radomes / Antennas • Survivable Structures • Performance Verification • Sensor Technology • Low Observable Technology LAUNCH • Atlas & Delta Launch Structures • Antares • Rocket Motor Cases • Composite Overwrapped Pressure Vessels

Aerospace St Structures Facilities CLEARFIELD, UTAH – 1,416 Employees H-10 Case Manufacturing COE Aircraft Commercial COE Freeport Composite Center Advanced Composite Floor Space: 193,000 ft 2 (17,930 m 2 ) Floor Space: 615,000 ft 2 (57,135 m 2 ) (17% clean room) Floor Space: 403,000 ft 2 (37,440 m 2 ) Structures COE (12% clean room) Floor Space: 120,000 ft 2 (11,148 m 2 ) Bldg. H-10 (20% clean room by 2019) Bldg. D-14 Bldg. G-12 Bldg. B-14 Bldg. C-14 G-13 Case Manufacturing Floor Space: Bldg. G- 13 120,000 ft 2 (11,148 m 2 ) IUKA, MISSISSIPPI DAYTON, OHIO OTHER SITES - 56 Employees 124 Employees 114 Employees Rancho Bernardo, CA High-Tech Structures (HTS) Large Structures COE Military Systems COE 22 Employees Magna, UT Floor Space: 320,000 ft 2 (29,729 m 2 ) (27% clean Floor Space: 175,000 ft 2 (16,258 m 2 ) (4% clean Floor Space: 90,000 ft 2 (8,361 m 2 ) room) room) (28% clean room) Hopkinton, MA 16 Employees Logan. UT 12 Employees ASD has 1,710 Employees and Over 2 Million ft 2 (185,806 m 2 ) of Manufacturing Capacity

Orbital ATK: A Leader in Composite Automation Innovation Orbital ATK Contribution to Composite Automation 1950’s–1970’s: Automated Filament Winding 2003 – Future 2007 – Future 2009 – Future 2014 2015+ 1950’s: Orbital ATK's Allegany Ballistics Laboratory 1971: 1978: Manufacturers First Orbital ATK Introduces Introduced Filament- Wound Rocket S-Glass/Epoxy & Carbon/Epoxy Materials Motor Kevlar/Epoxy Materials in Filament Winding Out of Invented the High Speed NDI High Speed Waterjet Dockable Gantry Autoclave Automated Stiffener System (DGS) Orbital ATK Water jet robotics holding Processing Forming Machine developed high fixture means no monuments Combines both ATL and AFP 1982: Invented Automated Fiber Placement Orbital ATK is advancing speed automated Non- and no Machining Restraint in a single work cell. Capable (8 Patents) Out-of-Autoclave capability Automated Stiffener Forming Destructive Inspection (NDI) Fixture (MRF). of handling very large parts. using its Ultrasonic Tape (ASF) allows high rate technology to increase Water jet robot bases saves Technology Lamination (UTL™) and other production of uniquely throughput, detection fidelity 15-30 minutes per part in potential to change how we in-situ consolidation designed complex parts, and data evaluation MRF alignment, scanning make large structures 2005: Manufactured technologies historically built by hand layup and removal Largest One-piece Fiber 1982: 2002: Developed Placed Part on Any World’s Fastest Fiber Invented the Fiber Military Aircraft Placement Process Placement Machine Why Automation? Improved Repeatability Improved Manufacturing Flow • • Reduced labor hours Machine optimized performance • • Higher through-put Quality Improvement: accuracy/repeatability • • More effective use of staff Reduced product scrap Improved Cost Performance ASD Innovation and Automation Drives Our Competitive Advantage

Aerospace Structures People Employee Statistics • Number of Employees (unofficial): approximately 1,700 • Locations: • Clearfield, Utah • Dayton, Ohio • Hopkinton, Massachusetts • Iuka, Mississippi • Logan, Utah • Rancho Bernardo, California • 19% Female; 81% Male • Average Employee Age: 42 18-30 31-40 41-50 51-60 61+ 24% 24% 17% 27% 8% • Average Years of Service: 8 <1 1-3 3-5 5-10 10+ 20% 28% 5% 13% 33% • Workforce Funct Support 11 % Engrg & Science 58% 19% Ops/Program Management Prod/Tech 12%

Aerospace Structures PO Box 160433, MS YA15 Clearfield, UT 84016-0433 www.orbitalatk.com