Automation Technologies YOUR SOLUTION CSIC - Construction Scotland - PowerPoint PPT Presentation

CSIC - Construction Scotland Innovation Centre Tuesday 29 th May 2018 Automation Technologies YOUR SOLUTION

CSIC - Construction Scotland Innovation Centre Automation Technologies 01 About WEINMANN 02 Solutions for timber frame construction 03 Automation Technologies 29.05.18 Automation Technologies / Michael Marschall 2

Structure of the DÜRR Group Dürr AG Dürr Systems AG Carl Schenck AG HOMAG Group AG Woodworking Machinery Paint and Final Measuring and Process and Systems Assembly Systems Systems Application Technology 29.05.18 Automation Technologies / Michael Marschall 3

Worldwide production, sales and service network HOMAG Group worldwide Production sites Sales and service companies and partners 29.05.18 Automation Technologies / Michael Marschall 4

WEINMANN history 2002 First 1998 2017 carpentry Integration machine with First robot into the tool change application in 1985 HOMAG and 5-axis prefab house Foundation Group technology construction 1993 2000 2014 First fully Market leader 5.000 automated in production machines CAD-controlled lines for the worldwide production line prefab industry 29.05.18 Automation Technologies / Michael Marschall 5

The complete timber work range Beam processing Element Solid wood & Handling & & pre-cut manufacturing panel processing storage 29.05.18 Automation Technologies / Michael Marschall 6

House construction process chain 29.05.18 Automation Technologies / Michael Marschall 7

Modern timber frame construction § Solution for the entire logistics process: from raw wood to the loading of the elements § Machinery for the pre-production in modular construction § Capacity tailored from 10 to 1.000 houses/a with modular extension possibility § Professional service for the complete process and production planning § Sophisticated products and wide variety of materials - customers’ requirement constantly growing 29.05.18 Automation Technologies / Michael Marschall 8

Modern off-site timber frame construction Advantages of prefabricated timber frame houses: § Fast and easy construction § Cost savings § Higher quality § Energy efficient § Weather proof § Safer and cleaner building site § Prefab construction – a smart investment for the future! 29.05.18 Automation Technologies / Michael Marschall 9

Modern off-site timber frame construction § Timber frame elements are produced in the factory § Indoor conditions guarantee the correct and high quality of the constructions § Prefabricated elements may include windows, insulation and inner and outer finishing as well as plumbing and conduits Insulated and closed floor panels § Open or closed wall panels (panel size § up to 13 m) Closed roof panels and ceiling elements § 29.05.18 Automation Technologies / Michael Marschall 10

Modular construction § Modularisation: fixed number of standard elements can be combined to different variations § Mobile: fast and easy assembly at another position § High prefabrication degree § Short production and assembly times § Low material and assembly costs § Minimum construction times 29.05.18 Automation Technologies / Michael Marschall 11

Modular construction – production process Assembling of the Assembling at the Roof and ceiling Wall production modules in the hall construction site production 29.05.18 Automation Technologies / Michael Marschall 12

Offsite manufacturing – production layout 29.05.18 Automation Technologies / Michael Marschall 13

Birkeland (Norway) § Cutting of I-beams and solid wood § Performance up to 3 m/min § Highlights: Fully automated feeding § Fully automated stacking and destacking § 29.05.18 Automation Technologies / Michael Marschall 14

CCG (UK) § Capacity: 750 houses / year / shift § Production line for closed wall elements 29.05.18 Automation Technologies / Michael Marschall 15

Blueprint Robotics (USA) § Capacity: 450 houses / year / shift § First multifunction bridge for the fully automated blow-in of loose insulation material § Loading carriage for the handling of complete wall element packages § First fully automated production line for closed elements in USA Integrated production management § system 29.05.18 Automation Technologies / Michael Marschall 16

Fully automated insulation of loose insulation material § High level of efficiency due to the fast and even insertion of the insulating material without an operator Work processes become more pleasant as § the volume of dust is significantly reduced for the employees § Significant material savings as no waste material is produced Simplification of warehouse management § § Quality assurance due to seamless documentation and verifiable fill quantities 29.05.18 Automation Technologies / Michael Marschall 17

Integrated robot technology § Innovative production cell with § BEAMTEQ B-660 carpentry machine with fully automated feed § Random storage system for the processed studs § FRAMETEQ F-700 frame work station with integrated robot § Takes flexibility, precision and speed to a whole new level § Fully automated insertion of studs at any angle 29.05.18 Automation Technologies / Michael Marschall 18

Beam processing with fully automated feeding Feeding portal with vertical store § Raw material is automatically fed from the raw material stack and stored into the individual material slots § The beams are then picked up and fed to the BEAMTEQ B-660 § High level of performance due to the continuous material supply and automatic stack formation § Consistent production flow, just-in-time production and minimization of warehouse stock 29.05.18 Automation Technologies / Michael Marschall 19

Digitization in timber frame production § Using data from planning phase with architect through CAD and direct transfer to the CNC production machines Future using of RFID tags could make § timber frame elements identifiable and the full history is available § Useful information for the erection and the assembly of the house on-site e.g. positioning and details of the element § The facility management using the data for later maintenance and renovation 29.05.18 Automation Technologies / Michael Marschall 20

Digitization in timber frame production Basic data transfer to CNC production equipment § CAD design of the elements CAD/CAM or EasyRun to create the data § files § Basic data flow from CAD/CAM or Easy run via network to each machine Easy run CAD/CAM .wup or .btl § Manual loading of the data for each element file according to the production CNC machines list by the operators 29.05.18 Automation Technologies / Michael Marschall 21

Digitization in timber frame production Advanced & smart data transfer with production management system § CAD design of the elements § CAD/CAM Interface to Process/Production Management system § Definition of routes for each element type Control of production files § § Automatic preparation of the production list § Communication with the stations (single production machines) 29.05.18 Automation Technologies / Michael Marschall 22

tapio – Industry 4.0 tapio analyses and visualizes § Tapio combines the available data and evaluates how to optimize § Production data gets more transparent § Monitoring from any place is possible 29.05.18 Automation Technologies / Michael Marschall 23

Example Lindbäcks (Sweden) 29.05.18 Automation Technologies / Michael Marschall 24

Example Regnauer (Germany) 29.05.18 Automation Technologies / Michael Marschall 25

Example Bien-Zenker (Germany) 29.05.18 Automation Technologies / Michael Marschall 26

Example Bien-Zenker (Germany) 29.05.18 Automation Technologies / Michael Marschall 27

Thank you! WEINMANN Holzbausystemtechnik GmbH Forchenstraße 50 D-72813 St.Johann-Lonsingen www.homag.com/weinmann YOUR SOLUTION