USCMS HCAL WBS Walkthrough Drew Baden University of Maryland - PDF document

USCMS HCAL WBS Walkthrough Drew Baden University of Maryland February 2000

USCMS HCAL FERU Overall M&S Project Costs M&S Associated with Final System *DAQ Level 1 Trigger HTR Detector Chans Chans Cables Spares Total Cards Spares Total HB 4824 2412 603 61 664 151 16 167 HO 2280 0 0 1 1 72 8 80 HE 3672 1836 459 46 505 115 12 127 !HF 2556 900 225 23 248 80 9 89 TOTAL Counts 13332 5148 1287 131 1418 418 42 463 Unit Cost ($k) $0.052 $3.00 Total Cost ($k) $73.74 $1,389 VME DCC HRC Detector Crates Racks Cards Spares Total Cards Spares Total HB 9 3 9 1 10 9 1 10 HO 5 2 5 1 6 5 1 6 HE 7 3 7 1 8 7 1 8 !HF 5 2 5 1 6 5 1 6 TOTAL Counts 26 10 26 3 30 26 3 30 Unit Cost ($k) $5.50 $3.00 $8.30 $7.00 Total Cost ($k) $143 $30 $249 ###### Grand Total $2,094,736 M&S Associated with prototyping Item Cost HTR $55,500 Demonstrator $15,000 Universal Tester $4,000 Front End Emulator $12,500 1st Prototype $16,000 2nd Prototype $8,000 DCC $71,000 Demonstrator $15,000 Test Station $16,000 1st Prototype $20,000 2nd Prototype $20,000 HRC $97,600 Demonstrator $25,100 Test Station $2,500 1st Prototype $50,000 2nd Prototype $20,000 HDC $9,000 Production $9,000 TOTAL Costs $233,100 CMS-TriDAS. 16-Feb-00 2

USCMS HCAL FERU Overall M&S Labor Costs Item Cost Production M&S HTR $1,389,000 Level 1 Links $73,632 DCC $249,000 HRC $210,000 VME Crates $143,000 VME Racks $30,000 Total Costs $2,094,632 Development and Integration M&S HTR Demonstrator $15,000 Universal Tester $4,000 Front End Emulator $12,500 1st Prototype $16,000 2nd Prototype $8,000 Sub Total Costs $55,500 DCC Demonstrator $15,000 Test Station $16,000 1st Prototype $20,000 2nd Prototype $20,000 Sub Total Costs $71,000 HRC Demonstrator $25,100 Test Station $2,500 1st Prototype $50,000 2nd Prototype $20,000 Sub Total Costs $97,600 HDC Production $9,000 Total Costs $9,000 TOTAL Costs $233,100 Total M&S R&D $233,100 Production $2,094,632 Total Costs $2,327,732 Engineering HTR $491,280 DCC $211,400 HRC+HDC $175,462 Total Costs $878,142 Technicians HTR $95,004 DCC $38,875 HRC+HDC $20,748 Total Costs $154,627 Travel Total Costs $45,000 Total Costs $3,405,501 CMS-TriDAS. 16-Feb-00 3

USCMS HCAL FERU Another View… (with apologies) R&D & Integration Production Total M&S Eng Tech M&S Eng Tech Task days $ day $ day $ day $ HTR Demonstrator $15 $24 $2 $41 50 10 Universal Tester $4 120 $58 10 $2 $64 Front End Emulator $13 100 $48 10 $2 $63 1st Prototype $16 $96 $11 $123 200 50 2nd Prototype $8 60 $29 60 $13 $50 Production $1,389 100 $48 100 $22 $1,459 Level 1 Links $74 $10 $11 $94 20 50 Integration 150 $72 10 209 $100 125 $27 $199 Total M&S $56 $1,463 $1,518 Total Labor $326 $33 $158 $60 $577 680 150 329 275 Eng: 1009 Tech: 425 Total $2,095 DCC Demonstrator $30 $68 $17 $100 160 80 Test Station $16 40 $17 $0 $33 1st Prototype $30 60 $25 50 $11 $56 2nd Prototype $30 $42 $4 $66 100 18 Production $249 30 $13 30 $7 $268 Integration 110 Total M&S $106 $249 $249 Total Labor 470 $199 148 $32 30 $13 30 $7 $250 Total 500 Tech: 178 $570 Eng: HRC Demonstrator $25 55 $23 $48 Test Station $3 $21 $24 50 1st Prototype $50 80 $34 20 $4 $88 2nd Prototype $20 40 $17 20 $4 $41 Production $210 $17 $9 $236 40 40 Integration 110 $47 Total M&S $98 $210 $308 Total Labor $142 $9 $17 $9 $176 335 40 40 40 Eng: 375 Tech: 80 Total $484 HDC Production Prototype 20 $8 10 $2 $11 Production $9 20 $8 5 $1 $19 Total M&S $9 $9 Total Labor 20 $8 10 $2 20 $8 5 $1 $20 40 Tech: Total Eng: 15 $29 VME Crates $143 10 $5 10 $2 $150 Racks $30 5 $2 0 $32 Total M&S $173 $173 Total Labor 15 $7 10 $2 $9 15 Tech: 10 Total Eng: $182 Grand Totals M&S $224 $2,104 $2,328 Labor 1505 434 $878 Engineering $675 $203 348 360 Technicians $76 $79 $155 Grand Total Labor Eng: 1938.5 Tech: 708 $1,033 Travel $45 $45 Grand Total All $3,406 CMS-TriDAS. 16-Feb-00 4

USCMS HCAL FERU Project Timeline Effort Units 1999 2000 2001 2002 2003 2004 (DAYS) J F MA M J J A S ON D J FMAM J J AS ONDJ FMAMJ J A SONDJ FMAMJ J A SONDJ FMAMJ J A SONDJ FMAMJ J AS ON D 1039 370 120 60% 100 50% 50 50% 100 60% 280 200 100% 80 100% 60 60 100% 100 100 100% 25 25% 20 50% 184 20% 490 260 160 80% 40 50% 60 100% 100 60 30% 40 50% 100 100 50% 30 30 50% 405 165 50 50% 55 50% 60 100% 120 80 50% 40 50% 40 40 50% 40 40 100% 40 20 50% 20 50% CMS-TriDAS. 16-Feb-00 5

USCMS HCAL FERU Maryland Tasks • HTR card – Demonstrator Task • 340d Eng, 30d Tech, $31k M&S 1 st Prototype Task – • 280d Eng, 60d Tech, $16k M&S 2 nd Prototype Task – • 60d Eng, 60d Tech, $8k M&S – Production • 100d Eng, 100d Tech, $1,390k M&S • Level 1 Trigger Cables • 5d Eng, 20d Tech, $74k M&S • VME • 15d Eng, 5d Tech, $173k M&S • Pipeline Integration • 25d Eng • System Integration • 350d Eng • Total • 1024d Eng, 435d Tech Task Effort Units 1999 2000 2001 2002 2003 2004 (DAYS) J FMAM J J A S O N D J F MAM J J A S ONDJ F M AMJ JA S OND J FMAMJ J A SOND J FMAMJ J A SOND J FMAMJ J A SON D Maryland Task 1039 HTR Demonstrator Task 370 Universal Tester 120 60% Front End Emulator 100 50% Demo 6U Card 50 50% Integration 100 60% s t Prototype 280 HTR 1 9U Card 200 100% Integration 80 100% nd Prototype 60 HTR 2 9U Card 60 100% HTR Production 100 Checkout 100 100% "Pipeline Module" Integration 25 25% Level 1 Trigger Cables 20 50% System Integration 184 20% CMS-TriDAS. 16-Feb-00 6

USCMS HCAL FERU Maryland Details • HTR Demonstrator Task – 340d Engineering Demonstrator 50 Layout 10 Design 40 Universal Tester 120 Parts Evaluation 40 Layout 10 Design 20 Testing 50 Front End Emulator 100 Layout 10 Design 40 Testing 50 Integration 70 Design Report 10 Integration 60 w/HTR and DCC CMS-TriDAS. 16-Feb-00 7

USCMS HCAL FERU Maryland Details • HTR Demonstrator Task – 30d Technician – 10d each for 6U card, Universal Tester, and FEE • HTR Demonstrator Task – $15k M&S – 5 boards, approximately $3k/board: • $2k parts (dominated by large FPGA, advanced model) • $1k F&A • Universal Tester - $4k M&S – 1 only, maybe 6U, maybe handheld w/power supply • $2k parts, $2k F&A • Front End Emulator (FEE) - $12.5k M&S – 6U VME – Will have • 4 fiber outputs, to be used for data simulation into the HTR input. • Will also have simulator input into the DCC, • vitesse stuff into the L1 trigger • estimated parts cost is: – $2.5k each, build 5 of these: 1 per institution, plus 2 spares • $600 connectors - $150 for each of 4 fiber connectors (SC optical) plus chips • $500 FPGA • $200 FIFOs • $500 card • $500 F&A&testing • $350 misc CMS-TriDAS. 16-Feb-00 8

USCMS HCAL FERU Maryland Details HTR 1 st Prototype Task – 280d Engineering • 1 st Prototype 200 Layout 10 Design 40 FPGA Programming 150 Integration 80 Integration 80 w/HTR and DCC HTR 1 st Prototype Task – 60d Technician • – 50d support for prototype – 10d support for integration HTR 1 st Prototype Task - $16k M&S • – This is a full 9U card with full channel count – Build 4 prototypes, $4k each • $2k parts • $2k F&A&testing CMS-TriDAS. 16-Feb-00 9

USCMS HCAL FERU Maryland Details HTR 2 nd Prototype Task – 40d Engineering • – Fix design flaws, update layout • 5d design • 5d layout • 30d FPGA programming changes HTR 2 nd Prototype Task – 20d Technician • • Support HTR 2 nd Prototype Task - $8k M&S • – Build 2 more boards Same cost as 1 st prototype – • HTR Production Task – Checkout 463 cards: • 100d Engineering, 100d Technician – $3k/card • 4 FPGA @ $250 = $1k • $200 board • $200 F&A • $500 Rx chips – 16HP @ $30 + Vitesse and LVDS CMS-TriDAS. 16-Feb-00 10

USCMS HCAL FERU Maryland Details • VME Task – 15d Engineering, 10d Technician • Specification and support – Crate cost $5.5d with J1 and J2 and powr – Rack cost $2.5 with monitoring, cooling, etc. • Level 1 Trigger Links – 20d Engineering, 50d Technican • Engineering towards R&D for driving 4 pair • Technician delivers support for making cables – Total M&S $74k • $52/cable (Elias) – Quad pair (UTP) • 8 pair per HTR card – Drive 2 pair, leaves 4 UTP per board – <463 boards (no HO) + 10% spares • System Integration – 184d Engineering – Overall integration at engineering level – May 2000 till 2004 at 20% level CMS-TriDAS. 16-Feb-00 11