THE EFFECT OF UNITED TECHNOLOGIES FOR YOUR SOURCING INSIDE About - PowerPoint PPT Presentation

THE EFFECT OF UNITED TECHNOLOGIES FOR YOUR SOURCING

INSIDE About us 3 Tooling 5 Aluminum high pressure die casting 7 Machining 9 Press Production 11 Thermal treatment 13 Galvanic coatings 15 Painting and packaging 17 Quality control 19 Certificates 21 Contacts 22

ABOUT US THE STRATEGY of Mechanics Group is to offer the complete production solution for parts and assembled parts as a marked competitive advantage. FROM CREATION of model/drawings, production of tooling, casting of parts, machining, coating, assembly, TO PACKAGING, all subject to strict quality control. 3

MECHANICS GROUP is the marketing name of all united production technologies, which are dedicated to the single goal – to offer the industrial customer the complete solution for sourcing of parts. THE MISSION of Mechanics Group is to be the leader in production of parts, assembled parts and products for industrial customers by providing total and complete solutions at optimal prices and perfect quality. 4

Design and TOOLING production of tooling 5

Many years of experience in production of die casting molds, injection molds, punching tools, stamping tools, and blow molds. 3D MODELING. Creating construction documentation on the basis of 2D drawing and 3D model. High tech equipment , allowing production of mid and large dimension molds. THE PRODUCTION IS ORGANIZED IN THE FOLLOWING SECTIONS: preparation, milling, turning, die-sink and wire-cut EDM, grinding, fitting and assembly. 6

ALUMINUM HIGH PRESSURE Die casting DIE CASTING of aluminum parts up to 22 kg 7

ALUMINUM HIGH PRESSURE DIE CASTING MACHINES FROM 170 T TO 1100 T. Casting of parts with complex design from 10 g to 22 kg. Alloy analysis by Spectrometer Oxford instruments Foundry Master UV. Measurement laboratory for cast parts equipped with manual and CNC 3D machines. Cleaning and processing of the cast parts with punching tools, tumbling machines and specialized machines. 8

MACHINING High productivity and precision in machining of parts with complex design 9

Milling and turning of mid and large dimension parts on CNC machines with up to 5 axis. Machining of parts from stainless steel, black steel (all kinds), aluminum, copper, brass, bronze, titanium, magnesium, sintered materials and technical plastic. Three stage system for quality control. System for quick retuning of machines. 10

PRESS PRODUCTION Stamping of parts up to 10 mm 11

Stamping parts up to 10 mm from steel, aluminum, others like textolite. Bending of steel and aluminum. Deep drawing of steel and aluminum. Hot stamping of raw pieces with diameter up to 45 mm. CUTTING OF MATERIALS, THICKNESS FROM 1 MM UP TO 12 MM, LENGTH UP TO 2000 MM. 12

THERMAL All kinds of TREATMENT thermal treatment 13

For steel Hardening Tempering Normalizing Annealing Surface hardening with high frequency electricity Quenching and tempering in vacuum furnace DEGUSSA Cementation – gas Cementation – hard Carbonitriding For Aluminum Aging of aluminum parts 14

GALVANIC COATINGS Electrochemical and chemical coatings on metals 15

Chemical coatings Electrochemical coatings Chemical nickel plating of steel and steel alloys, Anodizing of aluminum and aluminum and aluminum aluminum alloys with chemical alloys, copper and copper and electrochemical dying alloys Bright silver plating Chemical oxidation of Bright tin plating steel and steel alloys Bright nickel plating Chrome free treatment of Bright copper plating aluminum and aluminum alloys Bright galvanizing – alkaline and acid with colorless, blue, yellow, Phosphatizing – zinc and black and green passivation manganese coating of steel and cast iron Bright decorative chrome plating Pearl blasting – sand blasting Hard chrome plating Brass plating Electrochemical polishing of aluminum and stainless steel 16

PAINTING AND Painting and PACKAGING assembling of metal parts 17

Production of aluminum shaped metals with different length for outer and inner windows sills. CNC Equipment for cutting, milling and stamping of parts. Electrostatic and liquid painting of metals, using RAL catalogue. ALL PROCESSES ARE CONTROLLED IN OWN LABORATORY. Assembling and packaging – two assembly line for parts and assembly. 18

QUALITY CONTROL Control of all production levels 19

Aluminum alloys control Quality laboratory Control of coatings 20

CONTACTS 4406 Dragor Pazardzhik฀Bulgaria฀฀ FOR MORE DETAILED INFORMATION PLEASE VISIT OUR WEBSITE:฀ +359 34 460 266 mechanics-group.bg office@mechanics-group.bg