ROLL SLEEVE & RECYCLING 1
INTERNATIONAL SLEEVE LABEL CONFERENCE Agenda • Verst Overview • TDO vs MDO • New Developments: • Sidel Roll Sleeve • Testing summary • Recycling Efforts at Verst • Perforations • Q & A 2
COMPANY OVERVIEW Founded in 1966 • 1300 Employees • 18 Locations • Over 5 Million S. Ft. • Over 125 Trucks • Over 300 Trailers • Contract Packaging • Warehousing • Public/Contact • Distribution – Zenith • Transportation • Brokerage • 3
VERST LOGISTICS – PACKAGING Located minutes from Cincinnati Airport • Shrink Sleeve Labeling – Automatic & Hand Application – TDO & MDO Films • Pressure Sensitive Labeling • High Elasticity Stretch Sleeve Labeling • POP DisplayAssembly • Side Seal / L-Bar Seal • Manual and AutomatedAssembly and Inspection • Multi-Packing - Club Store Bundling & Pallet Displays • Fulfillment – Pick pack • Re-Labeling • Conditioned Storage 4
VERST LOGISTICS – ADVANTAGES Little or No Capital Investment • Capacity to Serve – Multiple Automated Lines for Maximum Yields and Volume Capabilities – Automated Secondary equipment: » Bulk to Bulk De-Palletizer/Re-Palletizer, Bottle Descramblers & Cap Sorting Bowls, De-Casing, Case-Packing • Over 100 sets of automatic application tooling in stock = Significant Savings & Speed to Market • Increased Productivity – Pre-fill decorating at Verst versus post fill decorating in house • ISO9001:2008 ISO22000 GFSI Certified – HACCP , GMP , FDA Registered & Inspected – IMS Listed, Kosher approved, ABC License • Project Management – Technical Support / Expertise • Supply Chain Management • Turnkey Service 5
VERST LOGISTICS – TURNKEY SERVICES True “Turnkey” Operation • Contract Packaging • Shrink Labeling • Warehousing & Logistics • Transportation • “One Stop Shop” 6
CONTRACT DECORATING – CUSTOMERS 7
CONTRACT DECORATION – EXAMPLES Wine & Spirits Spirits 8
CONTRACT DECORATION – EXAMPLES Food & Beverage 9
CONTRACT DECORATION – EXAMPLES Personal Care & Household Cleaners 10
PALLET DISPLAYS & COMBO PACKS 11
CONTRACT DECORATING – LABEL SUPPLIES 12
CONTRACT DECORATING – FILM & CONTAINERS 13
SHRINK SLEEVE LABEL – APPLICATION (TDO) 14
SHRINK SLEEVE LABEL – APPLICATION (TDO) 15
ROLL SLEEVE APPLICATION Verst is the test site for Roll Sleeve technology • Utilizes MDO Film • Seaming step performed online • Seaming without chemical solvents • 2 Step process – Print & Slit • High Speed Application • Typically faster than TDO • Multiple films types • Multiple film thicknesses • Ideal for the beverage industry • Multiple formats: • Glue Applied Wraparound • Roll Sleeve 16
Roll Sleeve Label Application - Verst 17
ROLL SLEEVE LABEL APPLICATION - MDO 18
ROLL SLEEVE LABEL APPLICATION - MDO 19
ROLL SLEEVE VS SHRINK SLEEVE 20
ROLL SLEEVE TESTING 2014-2015 7 Film suppliers and 6 Print Converters have tested MDO labels at Verst 1) 40mic MDO PETG – Supplier A – Printer 1 2) 45mic PVC FILM – Supplier A – Printer 3 *** 3) 40mic Polyolefin – Supplier A – Printer 6 4) 40mic Polyolefin - Supplier B – Printer 3 5) 40mic Polyolefin – Supplier B – Printer 2 6) 45mic Polyolefin – Supplier D – Printer 3 7) 40mic MDO PETG – Supplier C – Printer 4 8) 18 mic MDO PETG – Supplier E – Printer 1 9) 5 mil Thermo-shield Foam material provide by Supplier F 10) 5 mil & 8 mil Foam material provided by Supplier G 11) 40mic MDO PETG – Supplier A – Printer 2 – Customer 1 12) 18mic MDO PETG – Supplier E – Printer 2 – Customer 1 13) 50mic Polyolefin – Supplier B – Printer 2 – Customer 1 14) 8mil Foam material – Supplier G – Printer 5 15) 40 mic Polyolefin film produced for the Sleeve Conference. 21
RECYCLING-PERFORATIONS, SLEEVE REMOVAL 22
RECYCLING – UNLABELED VS LABELED No additional processing High $ Value Additional processing costs to separate Lower $ Value 23
MANY BOTTLE & FILM TYPES 24
VERST LOGISTICS – SLEEVE REMOVAL TEAM 25
VERST LOGISTICS – SLEEVE REMOVAL TEAM 26
SLEEVE BALING - ONSITE 27
BOTTLE GRINDING - ONSITE 28
GRINDING/RECYCLING – UNLABELED BOTTLES 29
VERST – RECYCLING EFFORTS 30
LABEL REMOVAL - PERFORATION Applied on Seamer or during sleeve application 31
LABEL REMOVAL - PERFORATION Applied on Seamer or during sleeve application 32
PERFORATED PRODUCTS IN THE MARKET 33
PERFORATED PRODUCTS IN THE MARKET 34
PRODUCTS IN THE MARKET - FUNCTION 35
PRODUCTS IN THE MARKET 36
PROCESS IMPROVEMENT Current Production What does the Distributor do with the Summer Bottle in November? 37
PROCESS IMPROVEMENT Proposed 38
SLEEVE REMOVAL - FINAL 39
CONTACT US Will " Schretzman Vice President - Packaging wschretzman@verstgroup.com 859-485-1212 VerstLogistics.com 40
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