KeyTec Netherlands presentation
Our company KeyTec Netherlands B.V. in Sittard Established in 1999 Metal & Plastic & Assembly Special & Mass Production Floorspace 9000m2 80 colleagues ISO 9001, 14001 TS16949 and ISO13485 since 2008 Sales 14M € (2013) KeyTec Netherlands presentation
Our capabilities in Metal High volume metal forming of precision components: Flat stamping, deep drawing and bending of metal coils/sheets. Presses from 25T up to 125T All special alloys in a thickness range of 0.1mm till 5mm Progression tools, Bihler and Butting. Tolerances +/- 0,01 mm and PPM level < 10 Low volume metal forming: Flat stamping, deep drawing, extrusion, bending, turning and milling Laser cutting Presses from 5T up to 250T Material Thickness from 0.05mm up to 4mm Tolerances up to +/- 0.01mm Special materials like Invar, 100% Ni, 100% Sn, Mo, O2 free copper, FeNiCo Ti, and others KeyTec Netherlands presentation
Our capabilities in Assembly Laserwelding Glueing (a.o. UV) Automated & Manual Assembly Testing KeyTec Netherlands presentation
Our capabilities in Molding Hot runner tools up to 32 cavities Insert Moulding Product weight of < 0.1 gram possible Presses from 15T up to 110T Tolerances up to 0.01mm Experienced in engineering plastics (incl. LCP, PEI) PPM level < 10 KeyTec Netherlands presentation
Our equipment Arburg molding machines (5 to 110T) Automated Metal presses (32 to 125T (Kaiser, Bruderer) Modular Metal presses (5 to 250T) Bihler machines Butting machines (Jouhsen) Laser welding equipment (Trumph) Automated and normal CNC equipment. Degreasing, Deburring and Washing equipment Glueing to include UV curing In house Repair & Maintenance 3D Measuring (Zeiss, Keyense) KeyTec Netherlands presentation
Our customers KeyTec Netherlands presentation
Special technology: butting Brass and NiFe alloys materials; Pre- and postplated; With or without in-line milling; High volumes, high output (1 Billion pcs/yr); Demanding quality performance; Dedicated production environment. Application = Battery Pin KeyTec Netherlands presentation
Metal-Glass connection Specific metal alloys Dedicated process Heat treatment and cleaning Low and high volume applications Isotropy in thermal expansion. Application = Solar, X-ray, Radar, Night Vision KeyTec Netherlands presentation
Scan engine module Laserwelding UV cured glueing Semi clean room Automated assembly Functional testing Application = Optical module for bar code scanner KeyTec Netherlands presentation
Engineering plastics Specials in LCP, PEI, PA , PBT, ETFE, PPS Insert Moulding High heat resistance High gravity up to 13 gr/cm3 Thin wall thickness Low outgassing Chemical inertia Safety parts KeyTec Netherlands presentation
New: Thin wall butting Starting with thin material, the part will be homogeneously thicker on defined areas. Benefits of this technology : Different design with freedom for designers Higher stiffness on defined areas Less material costs From 0,15 mm to 0,35 mm realized Cost effective production processes Application = hose-connectors KeyTec Netherlands presentation
New: Molded Interconnect Devices (MID) 3D Integrated mechanical/electrical functional units 2K molded (500 mu pitch), or Laser aftercure (300 – 400 mu pitch) Solder resistant materials 3D component assembly KeyTec Netherlands presentation
Sustainability & Innovation 40% energy consumption reduction in 5 years 90% water consumption reduction in 10 years 90% waste reduction in 10 years. Returnable or cardboard packaging. Focus on minimal raw material usage + recycling. Participate in renewable energy industry (solar). Maximize usage of evaporating oil in metal stamping. Thin wall butting allows lead free brass usage. KeyTec Netherlands presentation
The end THANK YOU KeyTec Netherlands presentation
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