KeyTec Suzhou (China) presentation Our company Suzhou KeyTec - PowerPoint PPT Presentation

KeyTec Suzhou (China) presentation

Our company Suzhou KeyTec Precision Components Co. Ltd. (China) ➢ Established WOFE in 2000 ➢ Total investment 18M$ ➢ Fully equiped Toolshop ➢ Metal & Plastic & Decoration ➢ Components & Full Assembly ➢ 27000m2 floor space ➢ ISO 14001 certified (2002) ➢ TS 16949 certified (2004) ➢ ISO 13485 certified (2012) ➢ 25 M€ Sales ( 2013) Suzhou KeyTec PC presentation

Bird’s eye view of our facility Suzhou KeyTec PC presentation

Our capacities Production Process Manufacturing process Stamping Molding New Tool Design build Painting/ Spare parts, Plating Gages, jigs, decorating maintenanc aids e Assembly Customer delivery (components or systems) Suzhou KeyTec PC presentation

Precision Stamping ➢ Floor Space: 1600m2 ➢ Presses: 14 (Kaiser, Seyi, Micron) ➢ Tonnage: 25T-400T ➢ High Speed (800SPM) ➢ Deep Drawing ➢ Deburring & Cleaning ➢ Ultra Sonic Cleaning ➢ Auto Bending & Assy Suzhou KeyTec PC presentation

Injection Molding ➢ Machines: 40 (Arburg, Demag, Engel) ➢ Insert Molding (Metal + Plastic) ➢ Clean room Molding ➢ Electric molding ➢ Tonnage: 15-650T ➢ 2K (2shot) molding ➢ Floor space: 2500m2 Suzhou KeyTec PC presentation

Painting ➢ Floor Space: 1000m2 ➢ 1 Automatic spindle line ➢ 2 Manual stations ➢ 1 Water-based robot painting line ➢ CO2 Snow, Ionized and Plasma cleaning integrated in robot line Suzhou KeyTec PC presentation

Surface treatments for decoration ➢ Laser Etching ➢ Silk screen Printing ➢ Pad (tampon) Printing ➢ Painting ➢ Plating (outsourced to partner) ➢ Metal PVD on plastic Suzhou KeyTec PC presentation

Assembly ➢ Area: 3000m2 ➢ Laser Welding ➢ Ultra-sonic Welding ➢ Adhesive Bonding ➢ Solder-Wave Assy ➢ Manual assembly ➢ High-class Clean Room (class 100K-1K) ➢ Additional 1000m2 dedicated to LCD-BL/TP Assembly Suzhou KeyTec PC presentation

Tooling ➢ World-Class Tooling Center established in 2004 ➢ Die/Mold DFM + Development ➢ Spare parts + New Die and Mold manufacturing ➢ Latest investment: Agie Charmilles CUT3000 (2) with 1.5 U and 3D cutting Suzhou KeyTec PC presentation

Technology roadmap ➢ Water Based Robot Painting ➢ High Precision Wire cutting ( 1.5 micron and 3D cutting) ➢ Burr Free Tooling Design ➢ Reel to Reel Stamping and Over Molding ➢ High Speed Stamping ➢ Round Table Over (Insert) molding ➢ Ultra clean oil-free stamping ➢ Ultra clean molding (plasma, CO2 snow) ➢ Vacuum metalization Suzhou KeyTec PC presentation

Quality assurance ➢ ISO 9000 (since 2001) ➢ ISO 14001 (since 2002) ➢ TS 16949 (since 2005) ➢ ISO 13485 (TüV, since 2012) ➢ APQP/PPAP ➢ FMEA & MSA/SPC/G-RR ➢ Supplier Quality Assessment (SQA) ➢ 8D Action, Continuous Improvement, Training ➢ Conform to ROHS, REACH Registration Suzhou KeyTec PC presentation

Our quality system ISO 13485 IATF 16949 ISO 14001 Suzhou KeyTec PC presentation

Our quality system Customer’s Requirement APQP PPAP Quality Manual SPC Procedure FMEA MSA Work Instruction Data Forms Suzhou KeyTec PC presentation

“ KeyTec-inside ” Suzhou KeyTec PC presentation

“ KeyTec-inside ” Suzhou KeyTec PC presentation

Special metal parts Ultra-Thin LCD Frames (0.1mm) Thick bus bars (3.0mm) Suzhou KeyTec PC presentation

Special plastic parts Over moulding mounting bracket 2K Moulding Aperture (2mm) Battery Terminal Cover Suzhou KeyTec PC presentation

Special decorative parts Spherical Cover Automotive for Vacuum Cleaner Suzhou KeyTec PC presentation

Special automotive parts Hybrid Electric Vehicle Battery Fuel System Suzhou KeyTec PC presentation

Automotive lighting Metal Caps H3 Cable Suzhou KeyTec PC presentation

Automotive insert-molding SAFETY PARTS Airbag Ignitor Body Brake Sensor Coda connector Carrier Suzhou KeyTec PC presentation

Automotive decorative parts Main Process: ➢ Molding ➢ Painting ➢ Printing ➢ Laser etching Suzhou KeyTec PC presentation

Complete submodule ➢ APQP ➢ DFM ➢ Tool Design ➢ Tool build ➢ Project mgmt ➢ SQA and SQM ➢ PPAP ➢ 39 Mold tools ➢ 6 Dies Simultaneous 45 Metal & Plastic Components Suzhou KeyTec PC presentation

LCD TV Backlight & Touchpanel Components: ➢ Cover Bottom ➢ Cover Driver ➢ Lamprails ➢ Guide Panels ➢ Cleaning Cleanroom assembly ➢ Class 100 ➢ Functional test ➢ End product Suzhou KeyTec PC presentation

Professional product: Gas controller ➢ Valve for USA water heater ➢ Metal parts ➢ Bobbin winding ➢ Welding ➢ Glueing ➢ Testing Suzhou KeyTec PC presentation

CADCAM mouse housing ➢ Metal & Plastic parts ➢ Soft touch painting ➢ Laser Etching and Printing ➢ Heat Staking and Assembly ➢ Complete Module Choice of 3 different processes for the lens: ➢ Mold →Paint → Print → Laser etch → UV paint ➢ Mold →Silk Screen Print ➢ 2K molding Suzhou KeyTec PC presentation

Professional end product ➢ Plastic ➢ Connectors ➢ Printing ➢ PCB surface mounting ➢ Assembly & Testing ➢ End Product Suzhou KeyTec PC presentation

Metal evaporation on plastic Mold → CO2 cleaning → (base coat paint) → PVD (Physical Vacuum Deposition) →(top coat paint) high gloss PVD Plating Print & topcoat molding Suzhou KeyTec PC presentation

Cosmetic dashboard modules Painted & printed steering wheel GPS Display control panel Control Panel Suzhou KeyTec PC presentation

GPS faceplate in Chrysler Sebring and in…… Ferrari California Suzhou KeyTec PC presentation

The end THANK YOU Suzhou KeyTec PC presentation