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Introduction South Halls Renovation and New Construction The Pennsylvania State University University Park, PA Penn State Architectural Engineering Senior Capstone Project Quaid Spearing | Construction Option Advisor: Dr. Anumba April 15,

  1. Introduction South Halls Renovation and New Construction The Pennsylvania State University University Park, PA Penn State Architectural Engineering Senior Capstone Project Quaid Spearing | Construction Option Advisor: Dr. Anumba April 15, 2014

  2. Quaid Spearing| Construction Option Project Overview South Halls Renovation | Penn State University Project Overview Analysis 1: Modular Bathrooms Project Team Background Information Planning & Procurement Design Evaluation – Arch. Breadth Results Analysis 2: SIPS Background Information Approach • Size: 71,002 GSF Results • Stories: Four plus Basement Analysis 4: Phase Resequencing • Function: Residential & Assembly Background Information Process • Construction Dates: 05/13 – 12/13 Results • Total Project Cost: $94.1M GMP Final Recommendation • Phase Project Cost: $15.2M Acknowledgements • Delivery Method: Design-Build Source: Bing Maps

  3. Quaid Spearing| Construction Option South Halls Renovation | Penn State University Project Overview Analysis 1: Modular Bathrooms Background Information Analysis 1: Modular Bathrooms Analysis 3: Prefabrication of Limestone Façade Planning & Procurement Design Evaluation – Arch. Breadth • Improve quality of bathrooms through modularization, while also reducing • Fabricate stone panel wall system offsite to increase productivity and Results the construction schedule. accelerate project schedule Analysis 2: SIPS Background Information Architectural Breadth Structural Breadth Approach Results • Decrease the number of bathroom layouts to improve design efficiency and • Analyze loads of traditional limestone façade on existing columns Analysis 4: Phase Resequencing increase offsite productivity Analysis 4: Phase Resequencing Background Information Process Analysis 2: SIPS • Develop an alternate master phasing plan to accelerate the completion of Results • Implement a new construction sequencing through the use of SIPS, with a the project and allow generation of revenue sooner. Final Recommendation goal to deliver the student rooms 1 week sooner. Acknowledgements

  4. Quaid Spearing| Construction Option South Halls Renovation | Penn State University Project Overview Analysis 1: Modular Bathrooms Background Information Planning & Procurement Design Evaluation – Arch. Breadth Analysis 1 Results Analysis 2: SIPS Background Information Approach Modular Bathrooms Results Analysis 4: Phase Resequencing Background Information Process Results Final Recommendation Acknowledgements

  5. Quaid Spearing| Construction Option Background Information Analysis 1: Modular Bathrooms South Halls Renovation | Penn State University Project Overview Analysis 1: Modular Bathrooms Problem Background Information Planning & Procurement • Quality of finish work and in Bathrooms Design Evaluation – Arch. Breadth Results ▫ Bathroom finishes accelerated to maintain schedule Analysis 2: SIPS ▫ Rework of Tile Background Information Approach Potential Solution Results Analysis 4: Phase Resequencing • Modularize the bathroom units to be constructed offsite Background Information Process ▫ Improve finish quality Results ▫ Accelerate bathroom schedule Final Recommendation Acknowledgements Images taken by Quaid Spearing

  6. Quaid Spearing| Construction Option Planning & Procurement Analysis 1: Modular Bathrooms South Halls Renovation | Penn State University Project Overview Analysis 1: Modular Bathrooms Bathroom Pod Manufacturer Background Information Planning & Procurement • Ameripod LLC Design Evaluation – Arch. Breadth Results Analysis 2: SIPS Bathroom Pod Summary Background Information Manufacturer Ameripod Approach Results Cost Per Bathroom $ 13,460.00 Potential Solution Analysis 4: Phase Resequencing Design Fees/Design $ 7,500.00 Background Information Process Manufacturing: Days/Pod 15 Results Final Recommendation Manufacturing: Pods/Week 30 Acknowledgements Installation Pods/Day 12 Distance from Jobsite (miles) 231 Source: Google Maps

  7. Quaid Spearing| Construction Option Planning & Procurement Analysis 1: Modular Bathrooms South Halls Renovation | Penn State University Project Overview Analysis 1: Modular Bathrooms Bathroom Pod Manufacturer Transportation Background Information Planning & Procurement • Ameripod LLC Design Evaluation – Arch. Breadth Results Analysis 2: SIPS Bathroom Pod Summary Background Information Manufacturer Ameripod Approach Potential Solution Results Cost Per Bathroom $ 13,460.00 Potential Solution Analysis 4: Phase Resequencing Design Fees/Design $ 7,500.00 Background Information Process Manufacturing: Days/Pod 15 Results Final Recommendation Manufacturing: Pods/Week 30 Acknowledgements Installation Pods/Day 12 Distance from Jobsite (miles) 231 Source: Google Maps

  8. Quaid Spearing| Construction Option Design Evaluation – Arch. Breadth Analysis 1: Modular Bathrooms South Halls Renovation | Penn State University Project Overview Analysis 1: Modular Bathrooms Original Bathroom Layout Background Information Planning & Procurement • 10 different unit types Design Evaluation – Arch. Breadth Results ▫ Followed existing layout Analysis 2: SIPS I Background Information • Goal: reduce number of layouts for modularization Approach Results J ▫ Increase fabrication productivity Analysis 4: Phase Resequencing Background Information Process Results Final Recommendation Acknowledgements Original Roll-In Shower Layout Potential Solution Original Ewing Layout Original Cross Layout

  9. Quaid Spearing| Construction Option Design Evaluation – Arch. Breadth Analysis 1: Modular Bathrooms South Halls Renovation | Penn State University Project Overview Analysis 1: Modular Bathrooms Proposed New Bathroom Layout Background Information Planning & Procurement Design Evaluation – Arch. Breadth Results Analysis 2: SIPS I Background Information Approach Potential Solution Results J Analysis 4: Phase Resequencing Background Information Process Results Final Recommendation Acknowledgements Original Roll-In Shower Layout Original Ewing Layout Original Cross Layout Proposed Typical Layout Proposed Roll-In Shower Layout

  10. Quaid Spearing| Construction Option Design Evaluation – Arch. Breadth Analysis 1: Modular Bathrooms South Halls Renovation | Penn State University Project Overview Analysis 1: Modular Bathrooms Original Bathroom Layout Proposed New Bathroom Layout Background Information Planning & Procurement • Reduced number of layouts from 10 down to 6 Design Evaluation – Arch. Breadth Bathroom Module Designs ▫ Increase benefits of modularization by optimizing layout Results Analysis 2: SIPS Module Qty/Bldg Qty/Project Background Information A.1/A.2 15 60 Approach Potential Solution Results A.3 1 4 Analysis 4: Phase Resequencing B 8 32 Background Information Process C 7 28 Results D 8 32 Final Recommendation Acknowledgements E 1 4 Total 40 160 Proposed Typical Layout Proposed Roll-In Shower Layout

  11. Quaid Spearing| Construction Option Results Analysis 1: Modular Bathrooms South Halls Renovation | Penn State University Project Overview Analysis 1: Modular Bathrooms Hoisting and Sequencing Background Information Ewing Planning & Procurement Cross Design Evaluation – Arch. Breadth Stick Built Results Analysis 2: SIPS • All floors working simultaneous Background Information Modular Approach Potential Solution Results • Construction sequenced 1 st to 4 th Analysis 4: Phase Resequencing Hoisting Sequencing Background Information • 4 deliveries per stack Day 1 Day 2 Truck # PODS 8AM 9AM 10AM 11AM 12PM 1PM 2PM 3PM 4PM 8AM 9AM 10AM 11AM 12PM 1PM 2PM 3PM 4PM Process ▫ Just in time deliveries A 5 Results B 5 Final Recommendation C 5 D 5 Acknowledgements

  12. Quaid Spearing| Construction Option Results Analysis 1: Modular Bathrooms South Halls Renovation | Penn State University Project Overview Analysis 1: Modular Bathrooms Constructability Background Information Planning & Procurement Design Evaluation – Arch. Breadth • Intense Coordination Results Analysis 2: SIPS • Duct Risers Background Information Approach • Sequencing Results • Complete Punchlist Sooner Analysis 4: Phase Resequencing Background Information • Increased Quality Process Results • Safer Work Environment Final Recommendation Acknowledgements

  13. Quaid Spearing| Construction Option Results Analysis 1: Modular Bathrooms South Halls Renovation | Penn State University Project Overview Analysis 1: Modular Bathrooms Constructability Cost Analysis Background Information Planning & Procurement Design Evaluation – Arch. Breadth • Intense Coordination Results Analysis 2: SIPS • Duct Risers Background Information Approach Potential Solution • Sequencing Results • Complete Punchlist Sooner $2.32M Analysis 4: Phase Resequencing Background Information • Increased Quality Process Results • Safer Work Environment $122,000 in Savings Final Recommendation Acknowledgements

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