Custo tom m Agricul icultur tural al Solut lutions ions “BEEFMASTER II” Joe Biggerstaff William Ryan Haar Matt Kilker Taylor Miller Perfor Per ormanc mance e Engineer eered ed
Custo tom m Agricul icultur tural al Solut lutions ions CAS Design Group Assignment Custom Agricultural Solutions (CAS) has been assigned with the task of improving the design of a manually operated cattle chute. Perfor Per ormanc mance e Engineer eered ed
Custo tom m Agricul icultur tural al Solut lutions ions Current Design Issues One Sided Squeeze Misalignment of Cattle One Sided Control Emergency Exit Reliability Noise Reduction Perfor Per ormanc mance e Engineer eered ed
Custo tom m Agricul icultur tural al Solut lutions ions Design Criteria Fit In Powder Coater Maintain Saddled Pipe Practice Squeeze From Both Sides Maintain Emergency Exit Reduce Noise Perfor Per ormanc mance e Engineer eered ed
Custo tom m Agricul icultur tural al Solut lutions ions Product Research Head Gate Forces Bovine Size Noise Solid Barriers (Restrict Vision) Non-slip Floor Patents Perfor Per ormanc mance e Engineer eered ed
Custo tom m Agricul icultur tural al Solut lutions ions Head Gate Design Two Lever Double Latch Front, Back, and Combo Release Self Catching Swing Backward Swing Forward Perfor Per ormanc mance e Engineer eered ed
Custo tom m Agricul icultur tural al Solut lutions ions Head Gate Design Neck Access Panel Increased Neck Access Solid Wall (Vision Impairment) Latch Both Sides 9” Clearance Removable Perfor Per ormanc mance e Engineer eered ed
Custo tom m Agricul icultur tural al Solut lutions ions Squeeze Mechanism Design Movement Safer Lever Position Inward and Forward Movement Proper Squeeze Placement 33’’ 7’’ Clearance Clearance Perfor Per ormanc mance e Engineer eered ed
Custo tom m Agricul icultur tural al Solut lutions ions Squeeze Mechanism Design Top Squeeze Self-Locking Easy Release Scissor Linkage Top Squeeze Locking Lever Notches Top Locking Squeeze Pin Release Per Perfor ormanc mance e Engineer eered ed
Custo tom m Agricul icultur tural al Solut lutions ions Squeeze Mechanism Design Bottom Squeeze Proven Parts Fold Down Lever Self Latching Cross-Over Bottom Cables Squeeze Release Bottom Squeeze Lever Perfor Per ormanc mance e Engineer eered ed
Custo tom m Agricul icultur tural al Solut lutions ions Tailgate Design Ease of Operation Multiple Tailgate Designs Ease of Attachment Perfor Per ormanc mance e Engineer eered ed
Custo tom m Agricul icultur tural al Solut lutions ions Tailgate Design Scissor Gate Gravity Powered Self-Locking Proven Parts Cross-Over Cables Open/Close Handle Parallel Linkage Break Over Linkage Perfor Per ormanc mance e Engineer eered ed
Custo tom m Agricul icultur tural al Solut lutions ions Tailgate Design Guillotine/Slider Quickly Change Modes Multiple Applications User Friendly Slider Guillotine Wheel & Track Track Slider Handle Perfor Per ormanc mance e Engineer eered ed
Custo tom m Agricul icultur tural al Solut lutions ions Floor Design Noise Reduction No Slip Floor Easy Manufacturing Rumber Cross Member Perfor Per ormanc mance e Engineer eered ed
Custo tom m Agricul icultur tural al Solut lutions ions Proposed Design Per Perfor ormanc mance e Engineer eered ed
Custo tom m Agricul icultur tural al Solut lutions ions Squeeze Mechanism Design FEA Analysis of Critical Parts Von Mises Stress Deflection Max Stress Perfor Per ormanc mance e Engineer eered ed
Custo tom m Agricul icultur tural al Solut lutions ions Cost Analysis ITEM COST COMBINATION RETAIL VALUE (120% mark up) Basic Chute $1,599.53 Guillotine tailgate $74.35 $1,673.88 $3,682.54 Combo tailgate $221.98 $1,821.51 $4,007.32 Scissor tailgate $189.64 $1,789.17 $3,936.16 Existing Chute $1,386.24 $3,049.73 ITEM TOTAL # TOTAL COST Cuts 379 $94.75 Saddles 32 $8.00 Punches 138 $34.50 Welds 1530.5 $505.76 Total Labor Cost $643.01 Total Material Cost $536.28 Total Cost of WW Material $906.21 Total Cost of Prodotype $2,085.50 Per Perfor ormanc mance e Engineer eered ed
Custo tom m Agricul icultur tural al Solut lutions ions Recommendations Lengthen squeeze panel pivot pieces Use two linear gears on top squeeze for better resolution Develop new yoke trailer Perfor Per ormanc mance e Engineer eered ed
Custo tom m Agricul icultur tural al Solut lutions ions Thank You Chuck Vogt, WW Livestock Engineer Don Lake, Applications Engineer Dr. Paul Weckler, Assistant Professor Rolling R3 Ranch Jim Kinder Farms Clay Burtrum Farms Bobby Flores Wayne Kiner, BAE Lab Manager Perfor Per ormanc mance e Engineer eered ed
Custo tom m Agricul icultur tural al Solut lutions ions Questions? Per Perfor ormanc mance e Engineer eered ed
More recommend