JUST ONE STEP BETWEEN STEPPE AND SPACE WWW.GHALAM.KZ
Mission Creation and operation of space systems, production of high-tech products based on Vision innovative world technologies The largest manufacturer of space systems in Central Asia Ghalam LLP – joint venture KGS and Airbus Defence & Space. Founded in 2010.
Main activities Production of spacecraft for scientific and Production of spacecraft components technological purposes, earth remote sensing and communication Assembly and testing of spacecraft Production of industrial products weighing up to 6 tons Spacecraft system design
Special Design and Technology Bureau Metal workshop Harness workshop Main divisions Multi-layers insulation workshop Electronics manufacturing workshop Testing laboratories Assembly and testing complex of spacecraft
5 Special Design and Technology Bureau Services: the space sector • Development of custom-made space subsystems and components: nano and microclass; • Design and development of Earth remote sensing systems: design, assembly, testing of service platforms of the spacecraft in classes from 3 to 800 kg; • Development of onboard control systems, software, power supply systems for special purposes; • Design and development of optomechanical instruments and high precision systems for astronomical, space and military applications; • Development of custom-made ground segments based on a software-defined SDR radio system.
6 Special Design and Technology Bureau Services: industrial sector • Execution of orders for industrial design: 3D-modeling and Finite Element Analysis; • Development of software and hardware, electronic equipment, high reliability systems for medical, defense and intelligence tasks; • 3D-modeling according to drawings, removal of overall dimensions from the finished product; • Reverse engineering: software, mechanical, electronic; • Analysis of complex systems and projects: system, mechanical, electrical, radiation, radio frequency, thermal, ballistic analysis; • Engineering consulting services; • Technical audit of special purpose systems.
7 Production sites Services Metal products: • High-precision machining: 5-axis turning and milling; • Manufacturing precision parts of instrumentation; • Manufacture of dies and press-forms; • Production of equipment ( оснастка) ; • Heat treatment up to 1000C and hardening; • Chemical Conversion Coating Services; • Nondestructive testing services; • Bending, cutting and coordinate punching of metal; • Cylindrical grinding and surface grinding works; • Locksmith work; • Welding work.
8 Production sites Services • 3D printing of metal products from titanium, aluminum, carbon and stainless steel powders; • Chemical analysis services for metals; • Technical control of measurements up to 2 μm ; • Production of harness, multi-layers insulation (MLI), assembly of solar sensors and electronic components; • Environmental testing of samples (climatic and vibration tests, electromagnetic compatibility tests); • Mechanical testing services.
9 Metal workshop: Precision mechanics section PMS certified • DMU 85 - Milling center Newest equipment • DMF 180 - Milling center • CTX 800 - Turning and milling center • CTX beta 2000 - Turning and milling center • Mitutoyo CRYSTA А pex 9206 - coordinate measuring machine 5-axis machining Measurement of shapes and sizes for 5-axis
10 Metal workshop Hydraulic Assembly guillotine shears DOLINA НГ 3419 and welding Band saw machine DOLINA, model 8535 site Mechanical Sheet MIG-MAG welding apparatus Master treatment material Tig site processing Press F1 S site AUTOINDEX SIMASV Chamber MIG-MAG welding hardening apparatus KEMPPI furnace MSH – FastMig 304/09 CNC turning machine EMCOMAT E 300 MC Bending machine Radial Drilling BOSCHERT PROFI Machine SW32 56/2200 Hydraulic cutting TCI Universal milling cutting SM – C 3015-1 machine FR – U 1300
11 3D printing site The system works with any high- quality powder metal with a melting point of up to 3500 ° С • Designed for the manufacture of various parts of high quality metal with complex geometry and high quality in terms of fidelity • The printing process uses the technology of additive laser melting of reactive and non-reactive type powder raw materials Laser power: 400 W Module performance: build The system is equipped with a 3 from 2 to 20 cm / h quality control module.
12 Harness workshop Scope: Space system, ground equipment, aviation and Harness production includes: transport cable cutting • soldering • crimp contact and connectors • cable laying on the layout • product quality checks • electrical tests • Cable cutting Cable tester machine Sefelec Laselec SYNOR 5000 MRO-200
13 Multi-layers insulation (MLI) Orders for global projects: Work on the production of MLI to ensure the NEOSAT, necessary temperature conditions of the ONEWEB spacecraft include: cutting • packing • Edging • installation Velcro technology • installation of grounding system • check the quality of the product •
14 Electronics Scope of application: manufacturing space systems ground equipment workshop aviation and transport The electronics workshop is designed to manufacturing, assembly and testing electronic productions. Electronics manufacturing inclube: applying solder paste • installation of SMD components • melting of solder paste / soldering in pairs • wave soldering of TNT components • washing / cleaning the PCB • automatic optical inspection • repair of electronic components • optional x-ray • production of thermocouples of any type •
15 Production of solar sensors Manufactured products BASS 7 The production site of solar sensors is designed to assemble the instruments that make up the BASS 17 spacecraft orientation system. Solar sensors production include following operations: Harness system configuration • Electrical and mechanical installation • Mechanical coating • Gluing elements, applying varnish • Product quality check •
16 Mechanical and thermal test laboratory (TestLab) Tested KazScisat TestLab designed to conduct a complex test of small spacecraft and industrial products up to 100 kg. TestLab includes the following test sites: Thermal vacuum chamber ACS HVT 400-60100 MC • Climatic chamber Excal 4024-HE • Vibration system V8-440 HBT600Combo • Mass Measurement Equipment Schenck type M3 •
17 Optical laboratory Measurement of image quality characteristics obtained from optical systems with an aperture diameter of up to 150 mm and a focal length of up to 1000 mm. Equipment: ImageMaster
18 Assembly and test complex of spacecraft Thermal Vacuum test site Designed for testing spacecraft weighing up to 6 tons with maximum dimensions of 3 × 3 × 6 m. Camera size: 8 × 9,4 м. Vacuum level: not less than 10 - 5 mbar with spacecraft. Temperature range: cooling to 100 K. Heating to 400 K.
19 Assembly and test complex of spacecraft Electromagnetic compatibility test site Anechoic chamber size: • 13 × 9 × 10 м. Test frequency range: • от 1 ГГЦ до 40 ГГц. The equipment generates an • electromagnetic field of 20 V/m.
20 Assembly and test complex of spacecraft Vibration test site Test Modes: • sinusoidal vibration, random vibration, pulsating and short-term impact Nominal force: 280 кН. • Frequency range: 5 – 2500 Гц. •
21 Assembly and test complex of spacecraft Compact antenna test range Acoustic facility test site Sizes of anechoic chamber: • 30 × 20 × 15 м. Camera size:10 × 8 × 13 м. • Frequency Range: от 1,4 to 40 • Maximum sound pressure level: • GHz. 153 dB. Sizes of tested antennas: • Frequency range: 35 -10 000 Hz. • С -range 3,0 - 3,5 м. К u – range 2,6 - 3,0 м. Ка – range 2,0 - 2,6 м.
22 Assembly and test complex of spacecraft Site of Measurement of inertial mass characteristics of spacecraft Assembly and Sizes: 21 × 72 × 13 м. • functional test Cleanliness Class: ISO 8 • site (Highbay) The range of measurement of the weight of the payload to • 3600 kg.(6000 kg with L-adapter) The limiting value of the moment:> 1500 Nm. • Maximum tilting moment:> 4000 Nm. • Maximum height of the center of gravity: 3400 mm. •
Our advantages Specialists were trained in Airbus, Latelec, Cetim, Laroche, DMG MORI, SSTL and other • leading European enterprises. We are a certified supplier of satellite components for Airbus. • Production sites are equipped with the latest high-tech equipment. • Internal processes are certified according to ISO 9001, ECSS, Airbus standards. •
24 Contact Information Ghalam LLP • The Republic of Kazakhstan, 010000 • Legal addres: Nur-Sultan city, 89 Turan Ave. • Mail address: Nur-Sultan city, 89 Turan Ave. • SKTB building, 4 th floor • tel: +7 (7172) 24 82 38 (sales department) • +7 (7172) 24 82 62 (reception room) email: info@ghalam.kz • sales@ghalam.kz Web site: www.ghalam.kz •
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