Banner Engineering Safetyrelated Products Overview and application - PowerPoint PPT Presentation

Banner Engineering Safety‐related Products Overview and application to collaborative robot operations Sensors Safety Vision Motion Presented by: Steve Wright, P.E., CSP Automation C&E Safety Specialist Controls A Single Source… A T otal Solution

Sensors – Safety – Vision – Motion – Automation – Controls Tasks and work spaces 2

Sensors – Safety – Vision – Motion – Automation – Controls Robotic space definitions SAFEGUARDED SPACE MAXIMUM SPACE RESTRICTED SPACE OPERATING SPACE COLLABORATIVE SPACE 3

Sensors – Safety – Vision – Motion – Automation – Controls Collaborative robot safety strategies Safety‐Rated Monitored Stop Hand Guiding The robot system is only allowed to enter the Robot motion is only achieved through direct Collaborative space when the operator is not guiding input of an operator. Before the operator present in that space. The operator may enter if can enter the collaborative space and perform the robot motion is stopped and the Safety‐ hand‐guiding, the robot must come to a Safety‐ Rated Monitored Stop function is active Rated Monitored Stop. Speed and separation monitoring Power and force limiting In this method the robot system and operator Physical contact between the robot and the may both move concurrently in the operator can occur. Specially designed robots collaborative space. Risk is reduced by can reduce the force or torque to keep the maintaining a protective separation distance hazards of contact events below threshold between the operator and the robot. When the values. distance decreases below the protective separation distance the robot stops. When the robot system reduces speed, the separation distance decreases correspondingly. 4

Sensors – Safety – Vision – Motion – Automation – Controls Indicators & operators for situational awareness S22 Pro Panel mount K50 Multi‐color WLS28‐2 EZ‐STATUS Tower lights 5

Sensors – Safety – Vision – Motion – Automation – Controls SX5‐B laser area scanner • Product Highlights – 5.5 m Safety Zone range, – 40 m Warning Zone range – 275‐degree sensing angle – 3 assignable Inputs/Outputs wires – Storage for 1‐6 zone set configurations – Horizontal and Vertical applications – Muting & Override – Display screen for diagnostics and set‐up – Intuitive software 6

Sensors – Safety – Vision – Motion – Automation – Controls SX5‐B zone display 7

Sensors – Safety – Vision – Motion – Automation – Controls Tour the Banner products: SSA‐EB Emergency Stop devices IP69K rating with wash down cover 8

Sensors – Safety – Vision – Motion – Automation – Controls Emergency Stop Pushbuttons – 30mm mounted features Series connection is possible IP69K rating with wash down cover 9

Sensors – Safety – Vision – Motion – Automation – Controls Illuminated series connection 10

Sensors – Safety – Vision – Motion – Automation – Controls Banner Emergency Stop Pushbuttons – Rope pull overview RP‐QM90D RP‐QM72D RP‐RM83F RP‐LM40D RP‐LS42F 11

Sensors – Safety – Vision – Motion – Automation – Controls ED1G Grip‐style Enabling Device 12

Sensors – Safety – Vision – Motion – Automation – Controls Banner safety interlock switches – 4 Types per ISO 14119 Type 1 – Position switch that can be operated without a specific external actuator. SI‐LS31H SI‐LS31R SI‐LM40 SI‐HG63 & SI‐HG80 13

Sensors – Safety – Vision – Motion – Automation – Controls Banner safety interlock switches – 4 Types per ISO 14119 Type 2 – Position switch that can only be operated with a specific external actuator. SI‐QS83D & SI‐QS90D SI‐LS42 & SI‐QM100 SI‐LM40MV SI‐LS83 & SI‐LS100 14

Sensors – Safety – Vision – Motion – Automation – Controls Banner safety interlock switches – 4 Types per ISO 14119 Type 4 – Interlocking device with non‐contact actuated position switch with a coded actuator. SI‐MAG 15

Sensors – Safety – Vision – Motion – Automation – Controls Active Opto‐Electronic Protective Devices – Safety Light Curtains Finger Hand Finger Hand Body Hand 160 to 1250 mm 280 to 2400 mm 150 to 1800 mm Range up to 7 meters Range up to 18 meters Range up to 15 meters LS SLC4 LS Basic 14/30 LP Basic LP Type 2 16

Sensors – Safety – Vision – Motion – Automation – Controls Perimeter Guarding ‐ SGS Grids Longer range: Less wiring, shorter range: 0.5 – 30 meter for std 0.5 – 8 meter 6 – 60 meter for non‐ muting long range models 17

Sensors – Safety – Vision – Motion – Automation – Controls Evaluation & Logic devices – Safety Interface Modules Universal modules Safe Speed UM‐FA‐9A, UM‐FA‐11A SSM‐FM‐11A10, SSM‐FM‐11A20 E‐Stop & Gate modules ES‐UA‐5A, ES‐VA‐5A Interface modules ES‐FA‐9AA, ES‐FA‐11AA IM‐T‐9A, IM‐T‐11A GM‐FA‐10J Two‐hand 2HATD Extension modules AT‐FM‐10K AT‐GM‐11KM, AT‐HM‐11KM Safety Mat Interface modules SR‐IM‐9A, SR‐IM‐11A SM‐GA‐5A, SM‐HA‐5A Muting MMD‐TA‐11B, MMD‐TA‐12B 18

Sensors – Safety – Vision – Motion – Automation – Controls Access control with multiple safety interface modules From SSM‐FM data sheet 19

Sensors – Safety – Vision – Motion – Automation – Controls Enabling device & safety interface modules 20

Sensors – Safety – Vision – Motion – Automation – Controls Evaluation & Logic devices – Configurable Safety Controller XS26‐2de Ethernet Port Screw Terminals (option) Included (spring clamp optional) Micro USB Programming Port Status Indicators Onboard Interface Push Buttons (option) Expansion Display I/O Modules (option) Base Controller 21

Sensors – Safety – Vision – Motion – Automation – Controls Why use the SC/XS26 Safety Controller? 22

Sensors – Safety – Vision – Motion – Automation – Controls SC/XS26 Software 23

Sensors – Safety – Vision – Motion – Automation – Controls SC/XS26 Software ‐ Diagnostics 24

Sensors – Safety – Vision – Motion – Automation – Controls SC/XS26 Software ‐ Diagnostics 25

Sensors – Safety – Vision – Motion – Automation – Controls Automatic – Collaborative operation 2 1 4 3 5 26

Sensors – Safety – Vision – Motion – Automation – Controls Steve Wright, P.E., CSP Safety Specialist Cell: 937 510-5918 swright@ceadvancedtech.com 27

Sensors – Safety – Vision – Motion – Automation – Controls Heavy‐duty Type 4 safety light curtains 28

Sensors – Safety – Vision – Motion – Automation – Controls Slide Title • Template bulleted list 29

Sensors – Safety – Vision – Motion – Automation – Controls Summary of Safety‐Rated Monitored Stop (SRMS) Conditions ROBOT POSITION RELATIVE OPERATOR POSITION RELATIVE TO TO COLLABORATIVE COLLABORATIVE WORKSPACE WORKSPACE OUTSIDE INSIDE OUTSIDE CONTINUE CONTINUE INSIDE & MOVING CONTINUE PROTECTIVE STOP INSIDE AT SAFETY‐RATED CONTINUE CONTINUE MONITORED STOP 30

Sensors – Safety – Vision – Motion – Automation – Controls Safety Interlock switches – 4 Types per ISO 14119 • Type 1 – Position switch that can be operated without a specific external actuator. • Type 2 – Position switch that can only be operated with a specific actuator • Type 3 – interlocking device with non‐contact position switch with uncoded actuator. • Type 4 – interlocking device with non‐contact position switch with coded actuator. Rotary arm Type 1 SI‐LS31R Uncoded Linear arm SI‐LM40D, SI‐LS31H Hinge SI‐HG63, SI‐HG80 Mechanical Physical Contact Tongue Type 2 SI‐LM40MV, SI‐QS83D, SI‐QS90D SI‐LS83, SI‐LS100 Coded SI‐LS42 & SI‐QM100 Trapped Key ‐ Inductive Ferric Type 3 Magnetic Capacitive Uncoded ‐ Magnet, solenoid Ultrasonic Non‐contact Optic Magnetic Coded Coded magnet Type 4 SI‐MAG RFID Coded RFID ‐ Optic Optically coded tag ‐ 31

Sensors – Safety – Vision – Motion – Automation – Controls Perimeter Guarding • Template bulleted list 32

Sensors – Safety – Vision – Motion – Automation – Controls Collaborative operations 33

Sensors – Safety – Vision – Motion – Automation – Controls Safety Laser Scanner AG4‐4E & ‐6E SX5‐B 34

Sensors – Safety – Vision – Motion – Automation – Controls SC22 Safety Controller 35

Sensors – Safety – Vision – Motion – Automation – Controls EZ‐Screen LS • 14, 23, 40 mm resolution • 280 to 1820 mm Defined Area • Range from 0.1 to 12 meters • IP65/IP67 • Standalone and Cascade models • Trip output Metal • 1‐channel or no EDM endcaps • 2 scan codes possible and • Remote Fixed Blanking on Cascade models recessed • Cascade is configured automatically window Red/Green Alignment Indicators Full length sensing Optional status light 36