Amtest semin inar 2019 Production Equip ipment Shaping innovation - PowerPoint PPT Presentation

cab Produkttechnik Amtest semin inar 2019 Production Equip ipment Shaping innovation together 1/23

Structure 2 1 Our corporate str tructure 3 6 5 Think global, act local! 4 7 o Headquarters in Karlsruhe: product development, sales, administration (1) o Production in Sömmerda, Thuringia: product development, manufacture (1) o Subsidiaries abroad: Niedermodern, France (2), Chelmsford, USA (3), Shanghai, Guangzhou (6) and Taipei, Asia (5), Sömmerda Juárez, Mexico (4), Johannesburg, South Africa (7) o more than 389 employees in seven countries Own local subsidiaries in strategically important countries are fundamental. They make it possible to meet every Karlsruhe o 820 distribution partners in more than 80 countries individual market with the best possible understanding. 2/23

Production “The tag line ‘Made in Germany‘ says it: 98 percent of all mechanical components Man anufacture an and su sustain inabili ility used in our devices and systems are manufactured in house .” Made in Germany Erwin Fascher Managing Director and Production Manager o “Made in Germany” 98 % of all mechanical components are produced in house o maximum vertical integration and latest production techniques o ressource efficient manufacture o Manufacture according to international standards DIN EN ISO 9001:2015 (quality) and ISO 14001:2015 (ecology) 3/23

Products Product markin ing Label printers Label printers Print and apply system Labelling heads Laser marking system SQUIX XC Hermes+ IXOR XENO 1 4/23

Products Ele lectronics Portfolio IC and Pin bars and PCB magazines PCB separators Contacts Extender boards Laboratory cards special sockets socket connectors 5/23

MAESTRO MAESTRO 2/2M - suitable for FR4/CEM3, - suitable for smaller numbers - less required space - excellent price-performance ratio - ergonomic working - length of board: 15-300mm, (<15mm not to handle) MAESTRO 3E - suitable for FR4/CEM3 - suitable for smaller and average numbers - excellent price-performance ratio - length of board: 1 mm up to 450 mm - separation possible even when components overhanging the groove (cut-outs in the linear blade) - tables are step less adjustable 6/23

MAESTRO MAESTRO 4S - suitable for FR4, CEM3 and aluminum - suitable for high volume - length of boards: up to 600 mm - separation possible even when components overhanging the groove (cut out in the linear blade) - cutting performance is displayed for the purpose of scheduling preventive maintenance - continuously adjustable separation length - very gentle separation because of automatic adjustment of the blade distance - 1-5 cuts can be stored on 9 programs 7/23

MAESTRO Conveyor belt MAESTRO 4S - time-saving and efficient by high volume - Speed and form feed free selectable - Small boards do not fall on top of each other 8/23

MAESTRO MAESTRO 5L - Suitable for FR4 and CEM3 - For very high volume up to a width of 310mm - time-saving - 2 x SMEMA Interface for integration into assembly lines - No mistake through an operator - Display to show cutting performance in mm or pieces - Connection for dust extractor (Clean Version incl. brushes…..) 9/23

MAESTRO MAESTRO 6/X03 - Suitable for FR4, CEM3 and aluminum (Alu blades/misalginment) - For longer boards up to 1500mm - Separation length continuously adjustable - Each blade can be adjusted separately - cutting performance is displayed for the purpose of scheduling preventive maintenance - Three cuts with one movement 10/23

MAESTRO MAESTRO 6/X01 - Suitable for FR4 and CEM3 - For longer boards up to 1500 mm (Standard 600 mm) - Separation length continuously adjustable - Cutting performance is displayed for the purpose of scheduling preventive maintenance - Components height max. 40 mm, respectively 70 mm (601/70) - Separation in both directions 11/23

Perfect V-groove 12/23

Stress reduced separation What can I do to reduce stress during separation? - Distance upper/lower blade should be max. that the board is just separated - Make more than one cut and reduce cut by cut the distance between upper and lower blade (MAESTRO 4S and 6/X03) - Ceramic components should be placed 3-5mm away from the v-groove - Milling out/drilling holes parallel to critical components - Replace blades. Worn out blades have a radius at the blade point which is not any longer 0,1mm, therefore it does not fit into the v-groove smooth = increased stress - See v-groove recommendation to work with less stress, because it fits to our blades 13/23

Wear and tear of blades Why do blades chip, how can I reduce the wear and tear? cor orrect - Upper/lower blade touch each other (often after changing a blade) Re-adjustment of the blade stop necessary - Board get jammed because blades run into a component and operator pulls out the board (with shock) adjust blade guard correct to avoid that you can separate outside the v-groove - Misalignment between upper/lower blade to big, stress arise MAESTRO 3E/4S/6 check with dial gauge, Maestro 2/2M “by h and” or straight edge - Milling at the v-groove wrong, lateral pressure in the blade - Big chip means cut into a component, small one means usually that the blades touch each other - Distance upper/lower blade should be max. that the board is just separated - Use of “Fake Blades”, quality poor 14/23

Separation system Circular blade Wedge separation + less wear and tear + less space needed + suitable for alu and FR4 + suitable for FR4 and alu (4S & 6.X03) + ergonomic/fatigue-proof working + less wear and tear - tension on ceramic components + separation possible even when - no separation when components overhanging components overhanging the groove the groove + excellent price-performance ratio - not suitable for higher volume + low tension on ceramic components - price-performance ratio - except tension Maestro 2/3E 15/23

PCB-Magazine 600/700 Series 600 Series 700 - cost-efficient - Precision spindles ensure the parallelism - Width adjustment by screw clamp - Gear belt allows very fast adjustment of the width - Up to 310mm width - Up to 510 mm width - Width is adjusted seldom - Width needs to be changed often 16/23

PCB-Magazine 800 Serie 800 - Precision spindles ensure the parallelism - Gear belt allows very fast adjustment of the width - Up to 510 mm width - Width needs to be changed often and fully automatically - Coupling to be connected with servomotor of the unloader - Left, back bottom means different sizes of magazines can be used on the unloader 17/23

PCB-Magazine 800 Wedge to open the transport safety Pneumatic jack to open the transport saftey 18/23

Transport safety PCB-Magazine TS2 TS4 TS1 Reverse operation TS with lock Automation TS Automation TS with lock 19/23

Special magazines Twin magazine Triple magazine Low height magazine Double capacity 20/23

Thank you Vis ist us us on onlin line 21/23