Allfavor Circuits (Shenzhen) Co., Ltd. Nanjing Allfavor Electronic - PowerPoint PPT Presentation

Allfavor Circuits (Shenzhen) Co., Ltd. Nanjing Allfavor Electronic Co., Ltd. Service Beyond Expectation

 Company Background Established: May, 2005 Corporate Headquarters (Hong Kong): Allfavor Technology (Hong Kong) Ltd. Factory Locations: Rigid PC Board Manufacturer - Nanjing Plant Nanjing Allfavor Electronic Co., Ltd. Mainly focused on medium to high volume orders - Shenzhen Plant Allfavor Circuits (Shenzhen) Co., Ltd. Mainly focused on high mix low volume with quick turn delivery Flex PC Board Manufacturer - Zhuhai Plant Zhuhai Allfavor Electronic Co., Ltd. Mainly focused on Flex and Flex/Rigid PCB Total Employees: 850 Group Revenue 2016: USD 50 Million

 Company Locations Nanjing Allfavor Electronic Co., Ltd. Allfavor Circuits (Shenzhen) Co., Ltd. Zhuhai Allfavor Electronic Co., Ltd.

 Companies Mission, Goal and Statement Mission To identify and fulfill the customers needs, expectations, and demands with respect to having exceptional quality, industry leading engineering solutions, 100% on time delivery, all at a competitive price Goal To satisfy all our customers needs by being proactive and flexible. Focusing on continuous improvement to produce quality products in the shortest possible lead time at the best price Company Statement Service Beyond Expectation

 Allfavor Circuits (Shenzhen) Overview Marketing Focus High Mix Low/Medium Volume Fast Delivery for not only prototypes but also low/medium volume Production Capacity 20,000 SQM/Month Total Employees: 380 Layer Counts: 2 Layers to 14 Layers PCBs Major Products RF/HF PCBs with Rogers, Arlon and Taconic Metal Clad PCBs a. Aluminum Based PCBs b. Copper Based PCBs Heavy Copper PCBs (2-6 OZ)

 Allfavor Circuits (Shenzhen) Overview Major Suppliers Laminate Suppliers Shengyi and KB Metal Clad Supplier DuPont USA Bergquist USA Shengyi China Dry Film Hitachi Japan Soldermask Taiyo Japan Nanya Taiwan Drill Bits Uniontool Japan

 Allfavor Circuits (Shenzhen) Overview ERP System • Full traceability of production batches at all three manufacturing sites • Full traceability of raw materials used on production batches • Full traceability of manufacturing instruction (MI) • Shipping / Invoicing

 Allfavor Circuits (Shenzhen) Overview Skilled Engineering Team Software Used Genesis 2000 (main software used) CAM350 Protel Team Members: 48 people Nanjing Engineering Center - 25 people Shenzhen Engineering Department - 23 people English Speaking with Strong Engineering Experience

 Allfavor Circuits (Shenzhen) Overview Major Manufacturing Equipment Multilayer Boards Hitachi Drilling Machine Automatic Plating Machine Pressing Machine Automatic CNC V-Cut RF/HF PCBs Plasma Automatic Universal Lines Machine System

 Allfavor Circuits (Shenzhen) Overview Major Test Equipment Flying Probe Tester Camtek AOI Ion Contamination Tester All PCBs are 100% electrically tested. All Inner Layers are 100% AOI. All orders come with an outgoing inspection report and a cross section sample. CMI Copper Thickness Impedance Tester Tester

 Allfavor Circuits (Shenzhen) Overview Quality Control 100% AOI Inspection Plating Thickness Test 100% Electrical Test Thermal Stress Test Impendance Test Ionic Contamination Test Inductance Test Surface Peelable Test DVW Test Bond Strength Test Metallographic Microscopic Analysis Plating Adhesion Test Final Finish Thickness Test

 Allfavor Circuits (Shenzhen) Overview Quality Assurance UL (File No: E301546) Normal FR4 Certificated May 2006 MCPCB(Al) Certificated Mar 2010 Rogers Certificated Mar 2010 Taconic Certificated May 2012 ISO9001:2008 Certificated Apr 2007 by SGS ISO/TS16949 Certificated Aug 2012 by SGS (Shenzhen & Nanjing) ISO14000 Certificated Mar 2013 by SGS (Shenzhen & Nanjing)

 Allfavor Circuits (Shenzhen) Overview Product by Layer Count

 Allfavor Circuits (Shenzhen) Overview Product by Distribution Area

 Allfavor Circuits (Shenzhen) Overview Production Lead Times Factory Daily 10L or Delivery Type Batch Size Order 2L 4L 6L 8L above Quantities 100M 2 <Batch Standard Delivery <50 Models 1 Week 10 Days 2 Weeks 2 Weeks 2 Weeks Size<500M 2 20M 2 <Batch Express Delivery <35 Models 5 Days 7 Days 10 Days 12 Days 14 Days Size<100M 2 5M 2 <Batch Super Express <20 Models 3 Days 5 Days 6 Days 7 Days 9 Days Size<20M 2 0M 2 <Batch Ultra Express <15 Models 2 Days 3 Days 4 Days 5 Days 6 Days Size<5M 2 Let us know your delivery requirements at quote stage and we will do our best to meet your requirements.

 Allfavor Circuits (Shenzhen) Overview Technical Specifications Technical Specification Seq Item Remarks Standard Advanced 1 Number of Layer 2-14Layers 16-24Layers 2 Base Material FR4, FR4 High Tg, Teflon, Rogers, Aluminum Based 0.30 mm ~ 4.0 mm 0.15 mm ~ 10.0mm Finish Board Thickness 3 (8 mil ~ 160mil) (5 mil ~ 400 mil) 4 Minimum Core Thickness 0.1mm(4 mil) 0.10mm ( 4 mil) Selective Area Available, 5 Copper Thickness Min. 1/2 OZ, Max. 4 OZ Min. 1/4 OZ, Max. 6 OZ Thicker Cu On Request Single Sided 0.1 mm ( 4 mil ) 0.10mm ( 4 mil) Min. Trace Wide& 6 Line Space Double Sided 0.1 mm ( 4 mil ) 0.10mm ( 4 mil) φ0.20 mm ( 8 mil ) Drilling /PTH 0.15mm ( 6 mil) Min. Hole 7 Diameter φ1.0 mm ( 40 mil ) φ0.90 mm ( 36 mil ) Punching If Necessary Hole Position 0.08 ( 3 mil ) 0.05 ( 2 mil ) Conductor Width(W) 20% Deviation of Master A/W 1mil Deviation of Master A/W NPTH:+/-0.05 mm ( 2 mil ) NPTH: +/-0.03 mm ( 1 mil ) Hole Diameter(H) Dimension 8 PTH: +/-0.075 mm ( 3 mil ) PTH: +/-0.05 mm ( 2 mil ) Tolerance Outline Dimension 0.13 mm ( 5 mil ) 0.10 mm ( 4 mil ) 0.15 mm ( 6 mil ) 0.13 mm ( 5 mil ) Conductors & Outline Warp and Twist 0.75% 0.50%

 Allfavor Circuits (Shenzhen) Overview Technical Specifications Technical Specification Seq Item Remarks Standard Advanced Immersion Gold and Hot Air Leadfree HASL, Entek, Immersion Surface Treatment On Land Area 9 Levelling Silver, Immersion Tin, Hard Gold Panel Size 457.2mm X 622 mm ( max. ) 457.2mm X 800 mm ( max. ) 520mm X 1300 mm ( max. ) Board Thickness 0.50 mm (20mil) min. 0.30 mm (12mil) min. Remain Thickness 1/3 board thickness 0.40 +/-0.10mm ( 16+/-4 mil ) 10 V-Cutting Tolerance T: +/-0.13 mm(5mil) T: +/-0.1 mm(4mil) Groove Width 0.50 mm (20mil) max. 0.38 mm (15mil) max. Groove to Groove 20 mm (787mil) min. 10 mm (394mil) min. Groove to Trace 0.45 mm(18mil) min. 0.38 mm(15mil) min. PTH Slot: L ： +/-0.13(5mil) W ： +/- PTH Slot: L ： +/-0.10(4mil) W ： +/- (1)L=Length of slot 0.08(3mil) 0.05(2mil) Slot size tol.L≥2W 11 Slot (2)W=Width of slot (3)Min.drill NPTH slot(mm) L ： +/-0.08(3mil) NPTH slot(mm) L+/-0.10(4mil) bit size for multi-hit is 0.60mm W ： +/-0.05(2mil) W ： +/-0.05(2mil) 0.30-1.60 (Hole Min Spacing from 0.15mm(6mil) 0.10mm(4mil) Diameter) 12 hole edge to hole 1.61-6.50 (Hole 0.15mm(6mil) 0.13mm(5mil) edge Diameter) PTH hole: 0.20mm(8mil) PTH hole: 0.13mm(5mil) Minimum spacing between hole edge 13 to circuitry pattern NPTH hole: 0.18mm(7mil) NPTH hole: 0.10mm(4mil)

 Allfavor Circuits (Shenzhen) Overview Technical Specifications Technical Specification Seq Item Remarks Standard Advanced Circuit pattern vs.index Image 0.10(4mil) 0.08(3mil) hole 14 transferRegistrati Circuit patten vs. 2nd drill 0.15(6mil) 0.10(4mil) on tol hole 15 Registration tolerance of front/back image 0.075mm(3mil) 0.05mm(2mil) 4layers: 0.15mm(6mil)max. 4layers: 0.10mm(4mil)max. Layer-layer misregistration 6layers: 0.20mm(8mil)max. 6layers: 0.13mm(5mil)max. 8layers: 0.25mm(10mil)max. 8layers: 0.15mm(6mil)max. Min.Spacing From Hole Edge to 0.225mm(9mil) 0.15mm(6mil) Innerlayer Pattern Min.Spacing From Outline to 0.38mm(15mil) 0.225mm(9mil) Innerlayer Pattern 16 Multilayers 4layers:0.30mm(12mil) 4layers:0.20mm(8mil) Min. board thickness 6layers:0.60mm(24mil) 6layers:0.50mm(20mil) 8layers:1.0mm(40mil) 8layers:0.75mm(30mil) 4layers:+/-0.13mm(5mil) 4layers:+/-0.10mm(4mil) Board thickness tolerance 6layers:+/-0.15mm(6mil) 6layers:+/-0.13mm(5mil) 8-12 layers:+/-0.20mm(8mil) 8-12 layers:+/-0.15mm(6mil) 10KΩ~20MΩ(typical:5MΩ) 17 Insulation Resistance <50Ω(typical:25Ω) 18 Conductivity 19 Test voltage 250V Typical: 50Ω+/-10% 20 Impedance control

 Nanjing Allfavor Electronic Co., Ltd Overview In early January 2011 Allfavor Circuits acquired Nanjing SAC PCB Company Building: 10,000 SQM Land: 40,000 SQM

 Nanjing Allfavor Electronic Co., Ltd Overview Factory Gardens Staff Dormitories

 Nanjing Allfavor Electronic Co., Ltd Overview Marketing Focus Medium and High Volume Orders 2-8 Layers Batch Orders Production Capacity 25,000 SQM/Month Total Employees: 345 We have mirrored our Shenzhen Plant in that we: 1. Kept the same main suppliers as Shenzhen 2. Kept the same manufacturing workmanship and engineering standard as Shenzhen 3. Kept the same ISO system as Shenzhen 4. Kept very similar equipment as Shenzhen Only set it up for larger production runs

 Nanjing Allfavor Electronic Co., Ltd Overview Nanjing Factory Output 25000 20000 20000 16500 15000 13000 Average Monthly 10000 10000 Volume(SQM) by Year 5000 0 2012 2013 2014 2015 1200 1000 1000 850 800 650 Average Monthly Part 600 Number by Year 400 400 200 0 2012 2013 2014 2015