Cement Stabilized Base & Chipseal Why Tagus Avenue?
HIST ORY – CR 54 1. Higher volume gravel road 2. Required frequent blading to keep smooth 3. Annual dust control application 4. Washboards 5. Poor soils, frequent frost boils
GOAL S F OR CR 54 And othe r hig he r volume g ra ve l roa ds • Dust Free Road • Washboard Free • Stand up to Agricultural Traffic • Cost Effective
GRAVE L COST – T RE ND GOING UP $35.00 Historical & Projected Cost/Ton of Class 5 on Construction Projects $30.00 $25.00 $20.00 $15.00 $10.00 $5.00 $0.00 2005 2010 2015 2020 2025 2030 2035 2040
E ST IMAT E D L IF E CYCL E COST S pe r mile (Cost to maintain the r oad ove r 50 ye ar s) GRAVEL ROAD - No Dust Control * Cost/Mile/Year Cost/Mile/50 Years • Initial Tiling $ 11,000 • Blading $ 2,000 $ 100,000 • Regravel $ 2,531 $ 130,000 (every 4 yrs) TOTAL $ 4,531 $ 241,000 * Dust control not typically applied to all gravel roads
E ST IMAT E D L IF E CYCL E COST S pe r mile (Cost to maintain the r oad ove r 50 ye ar s) GRAVEL ROAD - With Dust Control * Cost/Mile/Year Cost/Mile/50 Years • Initial Tiling $ 11,000 • Blading $ 2,000 $ 100,000 • Regravel $ 2,531 $ 130,000 (every 4 yrs) • Dust Control $ 5,000 $ 250,000 TOTAL $ 9,531 $ 491,000 * Dust control not typically applied to all gravel roads
E ST IMAT E D L IF E CYCL E COST S pe r mile (Cost to maintain the r oad ove r 50 ye ar s) PAVING GRAVEL ROAD Cost/Mile • Initial Paving $ 350,000 • Routine Maintenance $ 150,000 • Paint – $1,000/mile • Seal Coat - $20,000/mile • Patching - $1,500~$6,000/mile • Crack Filling - $500~$3,000/mile • Reclaim/Paving (Year 30) $ 275,000 TOTAL 50 Year Cost/Mile $ 775,000
E ST IMAT E D L IF E CYCL E COST S pe r mile (Cost to maintain the r oad ove r 50 ye ar s) CEMENT STABILIZATION & SEAL COAT Cost/Mile • Drain Tile $ 11,000 • Initial Cement Stabilization $ 125,000 • Routine Maintenance $ 142,000 • Crack Filling – $500~$3,000/mile • Patching - $500~$2,000/mile • Seal Coat - $20,000/mile • Cement Stabilization (Year 25) $ 125,000 $ 403,000 TOTAL 50 Year Cost/Mile
50 YE AR L IF E CYCL E COST S pe r mile COMPARISONS $900,000 $800,000 $700,000 $600,000 $500,000 $400,000 $300,000 $200,000 $100,000 $0 Gravel Surface Cement Stabilized Gravel Surface Asphalt Pavement with Blade Reclaim with Seal with Annual Dust Maintenance and Coat Coating and No Dust Coating Blade and add 3/4" Maintenance and Gravel Every 4 add 3/4" Gravel Years Every 4 Years
Cement Stabilized Base & Chipseal PROCESS
CONST RUCT ION Spreading Cement
CONST RUCT ION Cement Incorporation
CONST RUCT ION Cement Incorporation
CONST RUCT ION Breakdown Rolling
CONST RUCT ION Initial Blading
CONST RUCT ION Finish Rolling & Final Trimming
CONST RUCT ION Finished CSFDR
CONST RUCT ION Finished CSFDR
CONST RUCT ION Seal Coat – Broom prep
CONST RUCT ION Tack Coat
CONST RUCT ION Seal Coat – First Layer
CONST RUCT ION Seal Coat – Second Layer (Not first year)
CONST RUCT ION Seal Coat – Second Layer (Not first year) Fog Seal follows Seal Coat
Recommend
More recommend