Welcome CAU-Express 2014
CAUx Keynote - Tools Richard Ay , ICAS
Challenges Tighter project deadlines Profitable Job-to-job Squeezed process resources reinvention Successful Increased quality and accuracy requirements
True Costs of Design/Engineering Mistakes $ Focus on $ accurate engineering $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ Process engineering Design engineering Construction Operations www.freedigitalphotos.net
Optimizing Project Information Flow Flow sheets Isometrics Isometrics P&IDs Layouts GAs As-built P&IDs Line list GAs Welding docs As-built Isometrics Equipment list Stress Eng. QA docs As-built GAs Valve list Vessel Eng. Erection docs Commissioning Data sheets Mech. Eng. Test docs Process engineering Design engineering Construction Operations
Seamless Workflows P&ID Intelligent E&I P&IDs and collaboration Plant Professional fieldPipe Intelligent 3D ISOGEN Design Review Construction design and OrthoGen External project drawings PV Fabricator databases collaboration P&ID vs Data Equipment Line lists BOMs BOMs valve lists Plant Audit sheets Pressure PV Elite CAESAR II Pipe stress vessel analysis analysis
Value of Integration P&ID E&I Plant Professional fieldPipe ISOGEN Design Review OrthoGen External project PV Fabricator databases PV Elite CAESAR II
2014 Drivers of Success Award Winners
DoS Winner for CADWorx: Richard Design Services
DoS Winner for CADWorx: Richard Design Services 200,000 ft USD Front-end dev. $360 pipes Detail design 450 Design mgmt. million equipment pieces CADWorx Plant CAESAR II Instrumentation Professional Isometric drawings 6,500 within 100,000 12 month completed piping isometrics concurrently with man-hours schedule engineering Project engineering was completed in 200,000 hours. Without CADWorx, an additional 100,000 hours would have been needed. Michael Tran, Design Coordinator
DoS Winner for CAESAR II: L & T Chiyoda (LTC)
DoS Winner for CAESAR II: L & T Chiyoda (LTC) Third-stage Construction USD Reactor Design regenerator separator $25 Fourth-chamber Standpipes separator Engineering million Commissioning Procurement Fines disposable hopper RR analysis covering multiple skin temperatures CAESAR II Stiffening model with user-defined cold modulus of elasticity Flange leakage within $1 million 2 month API check NEMA check Material costs plant shutdown WRC calculation Critical systems analyzed using CAESAR II were later verified to almost exactly match the behavior in the field. Pradeep Darji, Manager
DoS Winner for PV Elite: Engineers India Limited
DoS Winner for PV Elite: Engineers India Limited Tail gas Sulphur Constant heating supplied Unique equipment designed to support 62.4MT hydrotest weight PV Elite Included leg and base plate design, and steam coil Numerous design and within 15% tight process engineering edits schedule Material costs The results reaffirmed the confidence EIL has shown towards PV Elite for over a decade. SourabhAgarwal, Sr. Engineer
Delivering Value
World Leading Capabilities Support Integration 3 rd party i i partners 3 rd party i i solution Partnerships Innovation
CADWorx
CADWorx Delivering Innovation Globally Semiconductor Water Mining treatment
CADWorx fieldPipe
CADWorx fieldPipe Delivering Value Dismantle and replace reactor, Critical reactor fabrication and effected pipework errors resolved New steam and condensate Piping adjusted to accommodate pipe spools generated new nozzle locations Phosgene reactor to tie-in with existing piping Smooth turnaround – no piping or mechanical interferences i Leica Laser scanner
CADWorx fieldPipe in Action
Full Range of Supported Input Devices P20 Data The acquisition Right tool scope MS50 (no. of pipelines) DPI-7 TS15 for the Right job Degree of automation
OrthoGen for CADWorx from 3DS OrthoGen for CADWorx from 3DS OrthoGen Automated tags Bill of Materials Automated dimensions Automated BOMs
CAESAR II
CAESAR II Update T echnical capabilities Productivity Piping code and material Static and dynamic Flange enhancements database updates analysis CAESAR II Modeling and usability Interoperability Documentation/help
With The Right Tools… “Man is a tool-using animal. Without tools, he is nothing. With tools, he is all.” 30% Thomas Carlyle CAESAR II users trained HxGN Live 2014 CAESAR II CAU Express Conference Fundamentals Conferences online training worldwide
PV Elite
PV Elite Update Largest code database PV Elite i NozzlePro CodeCalc
TANK
TANK Update TANK API-650 12th Ed. API-653 4th Ed. API-2000 6th Ed.
CADWorx E&I
CADWorx E&I Cabinet layout T erminal diagram Maximize productivity PLC diagram Equipment data Instrument list Single line EPC CADWorx E&I Owner Connection Data sheet Bus diagram Specification Minimize errors Functional diagram General layout
GT STRUDL
Intergraph Acquires GT STRUDL Pharmaceutical Consumer Chemical goods Solar Wind NRC quality Marine Oil & gas regulations GT STRUDL Mining Metals Cleanrooms Nuclear
GT STRUDL Development Roadmap Most valuable? How will system work? How will it happen? Prioritize Identify Define Analyze Design Verify Release & select
Bringing it all Together
Integration of CADWorx Plant Design Suite with SmartPlant Enterprise SPI SPEL B SPRD P&ID Plant SPMAT E&I S3D SPR SP Constrc.
A Promise to You Show fairness & honesty Optimize productivity Never forget Rule No.1 Broaden integration
Ready for the Future? “Man is a tool-using animal. Without tools, he is nothing. Production ready Support & Product Global user software Training integration community With tools, he is all.” i Thomas Carlyle
One More Thing…
Intergraph iPad App Available to download today
Thank you!
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