Team Introduction Competition Background Current Situation Project Goals Stakeholders Use Scenario Customer Needs Engineering Requirements Constraints Project Plan Risk Analysis Questions
Christopher Jones - Aeronautical Engineer Matthew Zielinski - Aeronautical Engineer Ronald Manning - Aeronautical Engineer Dominic Myren: Aeronautical Engineer – Project Manager Marc Protacio : Aeronautical Engineer – Team Leader
An event that challenges engineering students in the United States and internationally through the design, build, and test of an aircraft Three Classes: Regular – The standard class we are interested in ◦ Advanced – Extra challenge for experienced teams ◦ Micro – A new class focusing on small scale craft ◦ The goal is to build an aircraft to carry a greater weight than others while following a set of restrictions and generating accurate engineering documentation
RIT Aero Design Club has been absent from the competition since 2008 ◦ Prior to 2008, RIT had been inconsistent in participating in the competition annually Lacking… ◦ Experienced veterans to lead/guide the club ◦ Aeronautical engineering experience/knowledge ◦ Full commitment as students are on co-op for parts of the year ◦ Funding
Deliverables A functional finished aircraft designed and built to SAE Aero standards ◦ Comprehensive documentation of design, build, and testing methods and processes ◦ Jumpstart the Aero Club Build competence through sharing experience from the present Senior Design project ◦ Desired State: Aero Design club is able to compete in the SAE Aero Competition ◦ annually and be competitive
SAE Aero Organization – Primary Customer RIT Aero Design Club MSD I Team Members Dr. Kolodziej – Faculty Guide RIT Aerospace Engineering Faculty Potential Sponsors Rochester Institute of Technology
Fly aircraft according to SAE Aero Regular Class Competition mission requirements Competition Use Scenaro MSD Team Load aircraft with payload Eliminate engine Deploy flaps Trim aircraft: Use thrust, deploy Climb to cruise Pilot Thrust engine and rotate rudder,elevator Land aircraft Stop aircraft flaps, rotate altitude elevator (-) and ailerons elevator (-)
Importance Key: 3=must have, 2=nice to have, 1=preference only
Importance Key: *Note: All engineering requirements derived from SAE 9 = Critical Aero rules are deemed critical as 3 = Moderate failing to meet the target values 1 = Insignificant will result in penalization or disqualification.
Owner (Team leader assumes partial Risk Category Cause Effect L S I Method for Mitigation or Remediation ownership of all risks) 1 Inability to meet the design 1. Ask Aero Design Club about their current manufacturing capabilities. tolerances and specified size Technical Manufacturing Disqualification 2 3 6 2. Intentionally design aircraft dimensions less than the upper size limit given by the rules. Ron limits 3. Make tolerances relatively large. 2 1. Research supplies that may not be of the highest quality but will still perform the required job. Inability to fully 2. Try to ask for more funding and justify the additional money with valid reasons. Chris Not enough initial funding Resource MSD Budget 1 3 3 build aircraft 3. If strength of materials is of concern, research less costly materials with the same properties needed. 4. Ensure that manufacturing is done carefully so as to avoid needing to purchase more materials when mistakes are made. 1. Perform extensive mechanics of solids analysis, both theoretical and with finite element analysis software in 3 conjunction with computational fluid dynamics software. Technical Aerodynamics loads Structures may fail Damaged Aircraft 1 3 3 2. Add an adequate factor of safety when choosing materials based on strength. Dom Safety in flight 3. Fabricate spare aircraft parts/assemblies. 1. Perform extensive aerodynamics and flight dynamics analysis, both theoretical and with flight simulation and 4 Inability to perform computational fluid dynamics software. Aircraft may not fly Technical Poor design competition 1 3 3 Dom/Ron 2. Perform wind tunneling testing to compare/contrast pressure distributions obtained through CFD. objective 5 1. Ensure Wing is sized to provide initial adequate lift using theoretical calculations and include a sizing factor of safety. Ensure elevator is adequately sized to provide adequate pitching moment using theoretical calculations and a sizing factor of safety. Inability to perform 2. Ensure elevator deflection angle range is adequate using theoretical calculations and an angle range factor of safety. Aircraft may not take-off Inability to acquire Technical competition 1 3 3 3. Ensure flaps are adequately sized to provide additional lift assist using theoretical calculations and a sizing factor of Matt within required distance required lift in time objective safety. 4. Ensure flap deflection angle range is adequate using theoretical calculations and an angle range factor of safety. 5. Ensure engine provides adequate thrust to get aircraft to the required initial velocity by testing the thrust capability of the engine on a test stand. 6 1. Have discussion with pilot to discuss required landing velocity and ensure that he/or she plans to obtain that Inability to requirement when approaching the land. decelerate aircraft Inability to perform Aircraft may not land within 2. Make sure elevator and flaps are adequately sized and have adequate angular range, as discussed previously when Technical while trimmed and competition 1 3 3 Matt the required distance taking-off, to trim aircraft during landing. having proper objective 3. Make sure rudder is adequately sized and has sufficient angular deflection capability to remove any sideslip angle, attitude. using theoretical calculations and applying a factor of safety. 7 Aircraft may not be able to 1. Research previous winning aircrafts and the payloads that they were able to carry. Fail to impress carry a “competitive” Technical Poor design 1 2 2 2. Design the aircraft to carry more than that payload, and include a factor of safety in the lifting capability. Dom/Ron stakeholders payload 3. Test aircraft to ensure the designed payload weight is carried prior to competition. 8 Aircraft may not be designed 1. Develop Gantt scheduling chart and follow it strictly. Inability to compete/ Chris and built within the required Technical Manufacturing 3 3 9 2. Include a scheduling factor of safety (allocate extra time for tasks) to account for problems experienced and mistakes showcase aircraft time frame made in the process. 9 Bad flight conditions Poor aircraft Rsource Poor weather 1 1 1 1. Test aircraft in a variety of weather scenarios to give pilot experience flying with poor flight conditions. Chris performance 1. Properly size control surfaces using theoretical calculations and a sizing factor of safety. 10 Poor 2. Ensure control surface deflection angle range is adequate using theoretical calculations and an angle range factor of Poor controllability of Technical maneuverability and safety. Chris Design is too stable 1 3 3 aircraft during flight Safety possibily safety 3. Allow pilot adequate time to test the aircraft so that he or she is comfortable flying it. hazard 4. Make sure control surfaces do not have excessive slop. 11 Bad connections, 1. Purchase spare electronic components. poor equipment, Need for electronics 2. Inspect/test electronics prior to flight. Resource unfamiliarity with repair or Electronics may fail 2 3 6 3. Consult with Aero Design Club about electronics integration Matt Safety electronics replacement, safety 4. Follow electrical component safety procedures integration, battery hazard Refer to previous SAE Aero design reports failure and/or fire 12 Poor engine choice Engine may not be able to Technical Inability to obtain 1. Calculate required thrust using theoretical calculations and ensure that a thrust factor of safety is implemented. or under-performing 1 3 3 Matt provide adequate thrust Resource required velocity 2. Test the thrust capability of the engine on a test stand. engine 13 Lack of aeronautical Difficulties in design 1. Consult with textbooks regarding aeronautical engineering theory as well as aircraft design methods. Technical engineering knowledge RIT curriculum process, inability to 3 3 9 2. Refer to previous SAE Aero design reports to learn about design methods used. Dom Resource amongst team members meet deadlines 3. Assemble team members that are in the “Aero” option. 14 Lack of aircraft Difficulties in design manufacturing 1. Consult with aero club for manufacturing help. Technical 3 3 Ron RIT curriculum process, inability to 9 knowledge amongst team Resource 2. Consult with previous SAE Aero technical report for manufacturing guidelines and hints. meet deadlines members
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