SUNRISE INDUSTRIES (I) LTD SUNRISE INDUSTRIES (I) LTD (COMPOSITE ENGINEERING DIVISION )
INTRODUCTION FIRST COMPANY IN ASIA AND THE ONLY ONE IN INDIA TO BAG ISO 9001:2000 CERTFICATION O G SO 900 :2000 C C O For Manufacturing a complete range of : f g p g f THERMOSET & THERMOPLASTIC LINED PROCESS PIPES & FITTINGS EQUIPMENTS EQUIPMENTS STORAGE TANKS STORAGE TANKS PULTRUDED PROFILES PULTRUDED PROFILES
COMPANY PROFILE � Established in 1987. Over 27 Years of experience in Composite Technology � Closely held Public Limited Company � Professionally managed by qualified Directors � A large manufacturing facility on the � A large manufacturing facility on the outskirts of Baroda in Gujarat (India) � A young and dynamic team of 450 personnel WHEN IT COMES TO COMPOSITE TECHNOLOGY, WE OFFER EVERY CONCEIVABLE SOLUTION UNDER THE SUN
OUR BELIEF SYSTEM VISION VISION MISSION MISSION CORE VALUES CORE VALUES • Elevate Baroda as • Manufacture and • Honesty & Integrity y g y the WORLD’s supply Thermo set & • Focus & centre for Plastic Thermoplastic Determination Engineering. g g products to the p • Commitment to Commitment to highest Quality Quality Standards • SUNRISE-A centre for excellence in for excellence in Thermoset and • To be Globally Thermoplastic acknowledged as a products products leader in GRP/FRP leader in GRP/FRP Technology
QUALITY MANAGEMENT SYSTEM QUALITY POLICY � Maximize Customer’s Satisfaction and thus remain CUSTOMER’S FIRST CHOICE � Provide Superior Quality of THERMOSET and THERMOPLASTIC products IN TIME, EVERY TIME � Conformance to INTERNATIONAL STADARDS � Compliance to LEGAL & CUSTOMER REQUIREMENTS � Compliance to LEGAL & CUSTOMER REQUIREMENTS � Continual improvement in PROCESS PERFORMANCE with the help of : Technology Up -gradation Trained & Motivated personnel Periodical Review of the Quality Management System.
QUALITY MANAGEMENT SYSTEM QUALITY OBJECTIVES � Customer Focused Approach � Strict adherence to SOP’s ( Standard Operating Procedures). ONE BEST WAY TO DO THINGS � Strive for state-of-the-art technology and process. � First Time-Right Approach( No Rework) g pp ( ) � Participation of level of employees in Quality Initiatives � Strict accountability of ‘Quality Performance’ from all.
GLOBAL ALLIANCES OUR TECHNOLOGY & BUSINESS PARTNERS ANCOR TECHMIN S.A, CHILE FOR POLYMER CONCRETE CELLS, CAPPING BOARD, ELECTROLYTE AGITATION SYSTEMS ELECTROLYTE AGITATION SYSTEMS. STRONGWELL, USA FOR PULTRUDED PROFILES AND STRUCTURALS
OUR INFRASTRUCTURAL FACILITIES � Manufacturing processes � M f t i � Office & work space • Contact Moulding • Ultra modern office with 6000 sq. ft. area • Filament Winding • Large factory area with 120,000 sq. ft. space • Pultrusion � In-house facilities • Open space of 800,000 sq. ft. • Design & detailed engineering • Design & detailed engineering • Fully equipped ultra modern testing laboratory • Manufacturing • Professionally qualified and experienced workforce • Steel Fabrication • Mould Manufacturing • Installation & Commissioning � R&D Facilities • Equipped with all international quality testing equipments / instruments to meet all testing requirements from Raw meet all testing requirements from Raw Materials to final finished products
INDUSTRIES WE SERVE � ACID PICKLING/ACID REGENERATION CHEMICAL CHLORO-ALKALI FERTILIZER OIL / GAS PAPER PULP PAPER-PULP PETROCHEMICAL/OIL REFINERY PHARMACEUTICALS POWER PLANTS POWER PLANTS RAYON/STAPLE FIBRE SODA ASH ENGINEERING PROCUREMENT ENGINEERING PROCUREMENT CONTRACTORS WATER/WASTE WATER / EFFLUENT / SEWAGE TREATMENT ZINC/COPPER REFINERIES
OUR PRODUCTS • Chemical Process Equipments • Polymer Concrete Cells • Reaction Vessels R ti V l • RO Membrane Housing & • Mixing Vessels Pressure Vessels • Chemical Storage Tanks • Glass Flake Lining • Wet Gas Electrostatic Precipitators (ESP) • Pultruded Sections • Pipes & Fittings up to 4000MM DIA • Stretching / Cutter Roller • GRE High Pressure Pipes & Fittings up to g p g p • Gratings Pultruded/Moulded Gratings Pultruded/Moulded 400 bar as per API LR/ HR Approved
OUR PRODUCTS • Scrubbers, Absorbers, Towers • Blowers • Damper Valve (100% Leak Proof) D V l (100% L k P f) • Single/Double Stage Strainers • Cable trays up to 1000mm Width • Ductings, Stack Ductings, Stack
OUR SERVICES • Design • Detailed Engineering • Manufacturing • Testing • Supply • Installation & Commissioning • After Sales Service and Maintainence After Sales Service and Maintainence • Turnkey Engineering Contracts
MATERIALS • FRP(Fiberglass Reinforced Plastic) • GRP (Glass Reinforced Plastic) • GRP (Glass Reinforced Plastic) • FURANE • PHENOLIC • EPOXY • PVC (Polyvinyl Chloride) • CPVC (Chlorinated Polyvinyl Chloride) CPVC (Chl i t d P l i l Chl id ) • PP (Polypropylene) • PVDF (Poly Vinylidene Fluoride) PVDF (Poly Vinylidene Fluoride) • ECTFE (Ethylene Chloro Tri Fluoro Ethylene) • FEP (Fluorinated Ethylene Propylene Copolymer) • PFA (Per Fluoro Alkoxy)
RAW MATERIALS ALL OUR RAW MATERIALS ARE SOURCED FROM REPUTED GLOBAL MANUFACTURERS LOCATED IN USA, GERMANY & SWITZERLAND . RAW MATERIAL RAW MATERIAL IMPORTED FROM IMPORTED FROM GLASS FIBRE OWENS CORNING RESIN RESIN ASHLAND USA/GERMANY ASHLAND,USA/GERMANY PP/PVC/PVDF/CPVC/PPH ROCHLING, GEORGE PIPES AND SHEETS FICHER, SIMONA, GERMANY ECTFE, FEP AND PFA QUADRANT EPP, MATERIAL SWITZERLAND
OUR COMPETITIVE EDGE- THE SUNRISE ADVANTAGE � All our FRP/GRP products are manufactured by SINGLE PIECE MOULDING process without any joints and with a mirror finish inside to give maximum life and superior quality. � All our Thermoplastic lined equipments are provided with a CONDUCTIVE LAYER , so that any damage on the thermoplastic welding/tank can be identified and future maintenance will be easy. be easy. � The chemical barrier layers (inside layers) are provided with double layers of surface veil / synthetic veil / nexus veil for HIGH CHEMICAL RESISTANCE. � The outside surface of all our products are provided with a special coating (proprietary) which ensures a LONG LIFE and LONG-LASTING FINISH during its life time without any additional cost. ddi i l � Our products are guaranteed for trouble-free performance for minimum 15 years with a design life of 10 design life of 10 – 50 years . 50 years
OUR SPECIAL ACHIEVEMENTS Sunrise has developed a SPECIAL RESIN for spin bath application which can resist high temperatures(up to 150 0 C) ‘Sunrise’ is the first company in Asia to have developed FRP equipments for highly corrosive and high temperature applications. ‘Sunrise’ has also developed numerous Thermoplastic lined Equipments, Pipes and Fittings for highly corrosive and high temperature applications. g g y g p pp All our Process Equipments, Pipes and Fittings have been giving Excellent S Service in India and other countries since the last 27 Years. i i I di d th t i i th l t 27 Y - 1 -
WHAT MAKES US PROUD 2002 : We have Manufactured the 1998: We have Developed for the first time in the world: Biggest in India: • FRP HCL storage tank • FRP HCL storage tank � For For spin spin bath bath application application for for high high temperature temperature, • FRP chlorine dioxide storage tank pressure / vacuum conditions � • FRP spin bath storage tank GRP evaporator � Furopolymer Lined Fiberglass evaporator Furopolymer Lined Fiberglass evaporator • FRP scrubber for the paper-pulp FRP bb f th l plant • ‘0’ Leakage Damper Valve upto 1999: We have supplied the complete range of: pp p g 2000mm dia � FRP equipments, tanks, pipes, fittings, ducting for • Abrasion resistant FRP Chutes the biggest pickling plant in India • Abrasion resistant and high g temperature (130 0 C) FRP Launder � FRP, PP-FRP equipment, tanks, absorbers, systems scrubbers, stacks, ducting, pipes for the biggest acid regeneration plant in India. ti l t i I di
WHAT MAKES US PROUD 2003 :We have developed for the first time; Equipments, vessels, pipes, fittings for high temperature / pressure, highly corrosive g g g y application for chloro -alkali, pulp-paper and rayon fiber, zinc/copper refineries plants. 2008: We have developed for the first time in India -FRP Pressure Vessel for 10 Kg/sq.cm for ‘Water Treatment’ Application 2014: As a part of our most recent achievement, We are proud manufacturers of the World’s Biggest & Largest FRP Scrubber for one of W d f t f th W ld’ Bi t & L t FRP S bb f f our clients.
PROJECT CONSULTANTS AKER SOLUTIONS MITSUBISHI HEAVY INDUSTRIES LTD. JAPAN ANDRITZ AG, AUSTRIA SHRIRAM PROJECTS ENGINEERING & CONSULTANCY BUREAU VERITAS BUREAU VERITAS SERVICES BIRLA TECHNICAL SERVICES STERLING PULP AND CHEMICALS LTD. CANADA TATA CONSULTING ENGINEERS LTD CHIYODA CORPORATION, JAPAN CHIYODA CORPORATION, JAPAN TECHNIMONT ICB LTD. DALAL CONSULTANTS & ENGG LTD. THAPPER CHEMTEX CONSULTANTS LTD. DET NORSKE VERITAS TOYO ENGINEERING (I) LTD TOYO ENGINEERING (I) LTD. DEVELOPMENT CONSULTANTS LTD. UHDE INDIA LTD. TECHNIP ENGINEERS INDIA LTD. TUV NORD JACOBS ENGINEERING INDIA PRIVATE LIMITED FICHTNER CONSULTING ENGINEERS (INDIA) LTD. SAIPEM INDIA PROJECT SERVICES LIMITED. KVAERNER POWERGAS INDIA PVT. LTD. SNC LAVALIN MECON LTD.
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