SM18 activities & projects Hubert REYMOND EN-ICE-MTA 25-06-2015 - PowerPoint PPT Presentation

EN-ICE Technical Committee SM18 activities & projects Hubert REYMOND – EN-ICE-MTA 25-06-2015

Presentation Overview  Brief history of SM18 during the LHC magnet measurement campaign  The Measurement & Control applications used for the LHC magnets  Overview of the main measurement systems  The new data analysis tools  Planning for the next years • The new Vertical Test Stations • The GSI-FAIR Project

SM18 as a R&D magnet lab: 1992 – 1998 The SM18 Test Hall has been early associated with the LHC project:  1992 – 1993: Construction of the 2 first benches to test 10 m long LHC dipole prototypes.  1996: Construction of 2 new benches to test 15 m long LHC dipole prototypes.

SM18 as magnet production test: 1998 – 2007 From 1998 until June 2004:  Construction of the infrastructure for the 12 benches  Preparation for the LHC magnet production test (HW & SW)

SM18 as magnet production test: 1998 – 2007 From 2003 to February 2007:  More than 100 people were working in SM18  3 shift teams  12 – 14 magnets tested per week  ~ 1 week per magnet

SM18 as magnet production test: 1998 – 2007 LHC main magnets were produced in 4 firms: - NOELL (Germany, Zeitz & Würzburg) - ALSTOM (France, Jeumont & Belfort) - ANSALDO (Italy, Genoa) - ACCEL (Germany) Final assembly in building SMA18 Installation on a SM18 bench

SM18 as magnet production test: 1998 – 2007 23-02-2007 : Last magnet tested (1384 dipoles, 457 SSS, 94 special SSS)

SM18 Horizontal Benches Layout Cluster C Cluster F Cluster E Cluster B Cluster A Cluster D

SM18 Horizontal Benches Layout Cluster C Cluster F Cluster E Cluster B Cluster A Cluster D

SM18 Horizontal Benches Layout Liquid Helium (1.8 K to 4.5 K) Cluster C Cluster F Cluster E Cluster B Cluster A Cluster D

SM18 Horizontal Benches Layout Liquid Helium (1.8 K to 4.5 K) LHC Dipole Cluster C Cluster F LHC Dipole LHC Dipole LHC Quadrupole Cluster E Cluster B LHC Dipole LHC Dipole Cluster A Cluster D

SM18 Horizontal Benches Layout Liquid Helium (1.8 K to 4.5 K) 2 X 600 A 2 x 60 A PC 16 kA LHC Dipole Cluster F Cluster C Cluster F PC 16 kA Cluster C LHC Dipole 2 X 600 A 2 x 60 A 2 X 600 A 2 x 60 A PC 16 kA LHC Dipole LHC Quadrupole Cluster E Cluster E Cluster B PC 16 kA Cluster B 2 X 600 A 2 x 60 A 2 X 600 A 2 x 60 A PC 16 kA LHC Dipole LHC Dipole Cluster D Cluster A Cluster D PC 20 kA Cluster A 2 X 600 A 2 x 60 A

SM18 Horizontal Benches Layout Liquid Helium (1.8 K to 4.5 K) 2 X 600 A 2 x 60 A PC 16 kA LHC Dipole Cluster F Cluster C Cluster F PC 16 kA Cluster C LHC Dipole PLC SE PLC SE 2 X 600 A 2 x 60 A 2 X 600 A 2 x 60 A PC 16 kA LHC Dipole LHC Quadrupole Cluster E Cluster E Cluster B PC 16 kA Cluster B PLC SE PLC SE 2 X 600 A 2 x 60 A 2 X 600 A 2 x 60 A PC 16 kA LHC Dipole LHC Dipole Cluster D Cluster A Cluster D PC 20 kA Cluster A PLC SE PLC SE 2 X 600 A 2 x 60 A

SM18 Horizontal Benches Layout Liquid Helium (1.8 K to 4.5 K) 2 X 600 A 2 x 60 A DAQ HF/LF DAQ HF/LF PC 16 kA LHC Dipole Cluster F Cluster C Cluster F PC 16 kA Cluster C LHC Dipole PLC SE PLC SE 2 X 600 A 2 x 60 A 2 X 600 A 2 x 60 A DAQ HF/LF DAQ HF/LF PC 16 kA LHC Dipole LHC Quadrupole Cluster E Cluster E Cluster B PC 16 kA Cluster B PLC SE PLC SE 2 X 600 A 2 x 60 A 2 X 600 A 2 x 60 A DAQ HF/LF DAQ HF/LF PC 16 kA LHC Dipole LHC Dipole Cluster D Cluster A Cluster D PC 20 kA Cluster A PLC SE PLC SE 2 X 600 A 2 x 60 A

SM18 Horizontal Benches Layout Liquid Helium (1.8 K to 4.5 K) 2 X 600 A Status bench 1 Status bench 1 2 x 60 A DAQ HF/LF Status bench 2 Status bench 2 DAQ HF/LF PC 16 kA LHC Dipole Cluster F Cluster C Cluster F PC 16 kA Cluster C LHC Dipole PLC SE PLC SE 2 X 600 A 2 x 60 A 2 X 600 A Status bench 1 Status bench 1 2 x 60 A Status bench 2 Status bench 2 DAQ HF/LF DAQ HF/LF PC 16 kA LHC Dipole LHC Quadrupole Cluster E Cluster E Cluster B PC 16 kA Cluster B PLC SE PLC SE 2 X 600 A 2 x 60 A 2 X 600 A Status bench 1 Status bench 1 2 x 60 A DAQ HF/LF Status bench 2 Status bench 2 DAQ HF/LF PC 16 kA LHC Dipole LHC Dipole Cluster D Cluster A Cluster D PC 20 kA Cluster A PLC SE PLC SE 2 X 600 A 2 x 60 A

SM18 as magnet production test: Era 1998 – 2007 DAQ, Controls & Protection Systems Shared Mobile Meas. System Shared Mobile Shared Mobile Meas. System Meas. System Shared Mobile Meas. System

SM18 Applications (Controls & meas.) Remotely or locally controlled applications Checking of the To execute current cycles available equipment POWER Sharing resources on the Power Converters (water, cryo, power) HW-Rec To execute Magnetic MMP REMA Measurements To launch acquisitions on the TEMA DAQ-HF High Frequencies system Edition / Execution To launch acquisitions on the DAQ-LF of sequence of tests Low Frequencies system To execute High Volta ge / HV insulation measurements To execute magnet Loss LOSS measurements

SM18 Applications (Analysis) HF-Viewer: Quench Signals View AQA: Automated Quench Analysis

Block 4: Vertical Test Benches Area  Installed in building 892 (Prevessin)  4 Cryostats (with length from 1.4 m to 3.8 m)  Used for short magnets

SM18 Vertical Benches Layout Vertical Benches are used for meas. on:  Diode (for LHC dipole & quad. Magnet)  MQ spare magnet Length 3.8 m 1.6 m 1.4 m  MQXC (NbTi magnet for LH-LHC – backup plan)  SMC (Nb3Sn Short Model Coil)  HQ (Nb3Sn quadrupole)  SC-Link Courtesy of Marta Bajko

SM18 Vertical Benches Layout A Nb3Sn magnet prototype for the HL-LHC project One of the cryostats used The SC-Link (MgB2 cables) for vertical tests for the HL-LHC project

HF/LF-DAQ System  Based on a 6U + 3U PXI chassis & PXI-RT CPU  Up to 5 LF cards (PXI-6225)  80 channels / card (40 in differential mode)  16 bit resolution, 250 kSamples/s, +/- 10V  Transient recording up to 10 minutes (max 1 kHz)  On threshold detection, with multi-triggers  Continuous recording (archive) (max 1 Hz)  10 HF cards (INCAA TR14)  16 channels / card (differential only)  16 bit resolution, 200 kHz, +/- 10v  Transient recording up to 165 s  On threshold trigger 9 HF/LF-DAQ systems are used on H & V test benches.

HF/LF-DAQ System HF : 5 to 200 kHz Few ms to 165 s MF : 1 to 5 kHz Typical test: Few 10 s 48 MB 3MB 27MB Typical test: LF : 10 Hz to 1 kHz 200 kB 100 kB 200 kB Several days

HV Mobile Racks  High Voltage Insulation Measurements (up to 5 KV)  7 systems Magnet Electrical Circuits Bench Interlocks

DMM Mobile Racks  Multi Purpose Mobile DAQ system:  For LOSS, SPLICE, RRR measurements (low speed, high accuracy)  3 systems 24 channels

New analysis based on DIAdem The legacy HF/LF LabVIEW viewers have been replaced … … by the DIAdem analysis tool

New analysis based on DIAdem

New analysis based on DIAdem Data DAQ-HF Converter DAQ-LF

New analysis based on DIAdem OpenStack Virtual PC SM18 ANY CONSOLE SM18/Block4 BLOC4 LOCAL CONSOLE

Renovation History  2010-2011: HF/LF-DAQ: VME + SUN workstation -> PXI + Linux console  2011-2012: HV & LOSS mobile racks: VME + SUN workstation -> PXI + Windows  2012-2013: Installation / commissioning of the Vertical tests area (Block 4)  2013-2014: The SDA project to replace the legacy HF & LF viewers  2015:  HF/LF-DAQ SW renovation  Cluster C re-commissioning  PLCs renovation (impact on HV mobile racks, DISPLAY, POWER)  New Vertical test stations, cluster D  GSI-FAIR project

The new Vertical Test Stations Courtesy of Marta Bajko

The GSI-FAIR Project The Super-FRS is a two-stage in-flight separator to be built next to the site of GSI, Darmstadt, Germany , as part of FAIR (Facility for Anti-proton and Ion Research). Its purpose is to create and separate rare isotope beams and to enable the mass measurement also for very short lived nuclei.

The GSI-FAIR Project The biggest multiplet, based on Quadrupoles , Sextupoles and steerer magnet.

The GSI-FAIR Project New test benches area to be built in CERN building 180 Courtesy of Marta Bajko

The GSI-FAIR Project UPDATE Planning 6.2014 3 test benches, 2 CWUs 2014 2015 2016 2017 2018 2019 2020 12 days cold testing J F MA MJ J A S O N D J F MA MJ J A S O N D J F MA MJ J A S O N D J F MA MJ J A S O N D J F MA MJ J A S O N D J F MA MJ J A S O N D J F MA MJ J A S O N D Conceptual Design Preliminary Design Final Design Procurement Manufacturing Installation Commissioning Proto magnets testing Series Magnets Testing Short Multiplets Proto . . . . . Long Multiplet Proto . . . . . Dipole Proto . . . . . First Series Short Multiplet First Series Long Multiplet First Series Dipole First Energy Buncher ? Last Energy Buncher ? PANDA testing ? 3 test benches, 2 precooler, 13 days cold testing magnet testing rate 1.35 magnets modules/month 0.8 multiplets/months 0.55 dipoles/month EN-ICE-MTA WP DAQ system: in discussion Analysis tools: same as SM18

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