Performance of Large Grain and Single Crystal Niobium Cavities P. Kneisel, G. Ciovati, G.R.Myneni, Jlab J. Sekutowicz, DESY T. Carneiro, CBMM July 12, 2005 SRF 2005, Cornell University
Jlab/CBMM Technology(1) • Development started with the need for understanding mechanical properties of niobium from different manufacturers (G. Myneni) • Ingot material supplied by CBMM with large grains (T. Carneiro) • Mechanical properties –especially elongation – excellent, permitting forming of cavity cells • Investigate influence of grain boundaries on “Q-drop” Comparison of Single and Poly Crystal RRR niobium 1200 1000 Poly Crystal Single Crystal 800 Load (Pounds) 600 400 200 0 0 20 40 60 80 100 120 Percentage of elongatioon July 12, 2005 SRF 2005, Cornell University
Jlab/CBMM Technology(2) • Since the first ILC workshop we have fabricated and tested 5 single cell cavities ( 1300 MHz – 1500 MHz) from sliced material ( wire EDM and saw cut) from 3 different ingots (“A”,”B”,”C”),3 different shapes, CBMM • We have fabricated and tested 2 single crystal cavities from ingot “A” at 2.3 GHz, CBMM • We have fabricated two 2.3 GHz cavities with material from a second vendor (WC) with somewhat smaller grains (not yet tested) • We have fabricated a single cell cavity from large grain niobium from China-Ningxia (not yet tested) • We have fabricated a 7-cell HG –Jlab-Upgrade cavity, which has been tested with problems so far (leaks, FE) • We are in the process of fabricating an ILC_LL 7-cell cavity and intend to present results at the Snowmass meeting July 12, 2005 SRF 2005, Cornell University
Jlab/CBMM Technology(3) Ingot “B” HG Single Cell Cavity - "Single Crystal "-B Q 0 vs. E a cc "150 micron bcp,post-purified, 100 micron bcp " "In - situ" baked at 120C, 40 hrs 1.00E+11 Test 1.00E+10 Quench 1.00E+09 0 5 10 15 20 25 30 35 E ac c [M V / m ] July 12, 2005 SRF 2005, Cornell University
Jlab/CBMM Technology(4) Ingot “A” HG Single Cell Cavity - "Single Crystal "-A Q 0 vs. E a c c after baking before baking 1.00E+11 Test #4/4a 1.00E+10 Quench 1.00E+09 0 5 10 15 20 25 30 35 E a c c [M V / m ] July 12, 2005 SRF 2005, Cornell University
Jlab/CBMM Technology(5) Cavity Discs from Ingot E peak /E acc = 1.674 H peak /E acc = 4.286 mT/MV/m July 12, 2005 SRF 2005, Cornell University
Single Crystal Niobium Cavity (1) Test #1a: Treatment 100 µ m BCP, 800C hydrogen degassing, 100 µ m BCP, high pressure rinsing for 30 min 2.2 GHz Single crystal single cell cavity Q 0 vs. E acc T=2K T=1.7K T=1.5K 1.00E+11 Test #1 Q 0 1.00E+10 Q-drop 1.00E+09 0 5 10 15 20 25 30 35 40 July 12, 2005 SRF 2005, Cornell University E acc [MV/m]
Single Crystal Niobium Cavity (2) Test #2: T-dependence (before baking) 2.2 GHz Single crystal single cell cavity after post-purification, 70mm BCP 1:1:1, 30min HPR Data BCS Fit 1.00E-05 TEST #2 1.00E-06 Surface resistance [ohm] 1.00E-07 ∆ /kT c = 1.827 ± 0.032 R res = 0.8 ± 0.4 n Ω l = 291 ± 83 nm 1.00E-08 λ L = 32 nm ξ = 62 nm T c = 9.25 K 1.00E-09 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.60 0.65 0.7 1/Temperature [1/K] July 12, 2005 SRF 2005, Cornell University
Single Crystal Niobium Cavity (3) Test #1b: Treatment 100 µ m BCP, 800C hydrogen degassing, 100 µ m BCP, high pressure rinsing, “in situ” baked at 120C for 48 hrs 2.2 GHz Single crystal single cell cavity, 120C 48h bake Q 0 vs. E acc T=2K T=1.5K 1.00E+11 Test #1baked Transmitted signal Q 0 1.00E+10 Field emission pulsed 1.00E+09 0 5 10 15 20 25 30 35 40 45 July 12, 2005 SRF 2005, Cornell University E acc [MV/m]
Single Crystal Niobium Cavity (4) Test #2: post-purification heat treatment at 1250 C for 10 hrs, 100 µ m BCP ,high pressure rinsing 2.2 GHz Single crystal single cell cavity after postpurification Q 0 vs. E acc T=2K T=1.84K T=1.84K scaled to 1.3 GHz 1.E+11 Test #2 ERL gradient XFEL gradient ILC gradient Q 0 1.E+10 Quench 1.E+09 0 5 10 15 20 25 30 35 40 July 12, 2005 SRF 2005, Cornell University E acc [MV/m]
Jlab/CBMM Technology(6) Nb Discs LL cavity 2.3GHz E peak /E acc = 2.072 H peak /E acc = 3.56 mT/MV/m 1E+11 Baseline T = 2 K After 120 C, 24 h bake Q 0 1E+10 1E+09 0 5 10 15 20 25 30 35 40 45 50 E acc [MV/m] July 12, 2005 SRF 2005, Cornell University
Jlab/CBMM Technology(7) ILC_LL Cavities: no Q-drop w/o baking Large Grain ILC_LL_Cavity T=1.8K T=1.4K T=2K 1.00E+12 Test #4 T t #1 Can't follow the resonance! 1.00E+11 Q 0 1.00E+10 Quench @ 33 MV/m 1.00E+09 0 5 10 15 20 25 30 35 E acc [MV/m] 1500 ppm Ta July 12, 2005 SRF 2005, Cornell University
Surface Roughness (1) BCP provides very smooth surfaces as measured by A.Wu, Jlab RMS: 1274 nm fine grain bcp RMS 1274 nm 53 nm after ~ 35 micron, single Crys 27 nm after ~ 80 micron,single Crys 251 nm fine grain ep RMS 27 nm July 12, 2005 SRF 2005, Cornell University
Surface Roughness (2)(A. Wu) July 12, 2005 SRF 2005, Cornell University
Jlab/CBMM Technology(8) With a single cell cavity of the OC shape and fabricated from ingot “A” material we are investigating the “improvements” in cavity performance as a function of material removal employing T-mapping with the goal to: understand the loss mechanisms in the cavity, • especially in the region of the “Q-drop” • “streamline” the surface treatment by BCP with respect to the amount of material removal, which might result in cost savings July 12, 2005 SRF 2005, Cornell University
T-Mapping (1) T-mapping system: ~600 Allen-Bradley C-resistors a) a) b b ) ) July 12, 2005 SRF 2005, Cornell University
T-Mapping (2) 4 2 3 Large grain CEBAF Single cell cavity 70 µ m BCP 1:1:2 Large grain CEBAF Single cell cavity 70 µ m BCP 1:1:2 Large grain CEBAF Single cell cavity 70 µ m BCP 1:1:2 1E+11 1E+11 1E+11 T=2.0 K T=2.0 K T=2.0 K T=1.7 K T=1.7 K T=1.7 K Q 0 1E+10 Q 0 1E+10 Q 0 1E+10 1E+09 1E+09 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 1E+09 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 B p (mT) 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 B p (mT) Eacc = 25.9 Mv/m B p (mT) Eacc = 27.6 Mv/m Eacc = 29 Mv/m Q = 4.9 x 10 9 Q = 3.1 x 10 9 Q = 1.9 x 10 9 Tb = 1.7 K Tb = 2 K Tb = 1.7 K Tb = 2 K 1.00E+00 1.00E+00 1.00E-01 1.00E-01 70 micron ∆ T [K] ∆ T [K] 1.00E-02 1.00E-02 bcp 1:1:2 1.00E-03 1.00E-03 50 70 90 110 130 150 50 70 90 110 130 150 Bp [mT] Bp [mT] July 12, 2005 SRF 2005, Cornell University
T – Mapping(3) Add. 25 micron bcp 1:1:2 E acc = 28.5 MV/m Q = 3.6 x 10 9 1 4 2 3 Large grain CEBAF Single cell cavity 25 µ m BCP 1:1:2 1 1E+11 T=2.0 K T=1.7 K 0.1 13-8 ∆ T [K] 23-8 28-8 Q 0 1E+10 29-8 0.01 0.001 70 80 90 100 110 120 130 1E+09 Bp [mT] 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 B p (mT) July 12, 2005 SRF 2005, Cornell University
Jlab/CBMM Technology(9) What are the potential advantages of large grain/single crystal niobium ? • Reduced costs • Comparable performance • Very smooth surfaces with BCP, no EP necessary • Possibly elimination of “in situ” baking because of “Q-drop” onset at higher gradients • Possibly very low residual resistances (high Q’s), favoring lower operation temperature(B.Petersen) • Higher thermal stability because of “Phonon-Peak” • Good or better mechanical performance than fine grain material (e.g.predictable spring back..) • Less material QA (eddy current/squid scanning) July 12, 2005 SRF 2005, Cornell University
Cavities awaiting testing Wah Chang China CBMM 2.2 GHz, HG shape 1.5 GHz, OC shape 1.3 GHz ILC_LL shape July 12, 2005 SRF 2005, Cornell University
Acknowledgement This work would not have been possible without the support of several colleagues from Jlab: Bon Manus Gary Slack Larry Turlington Steve Manning Pete Kushnick Isiah Daniels July 12, 2005 SRF 2005, Cornell University
Recommend
More recommend