Outline ITAINNOVA at a glance: 01. OpenFOAM group Contributions to - PowerPoint PPT Presentation

Outline OPENFOAM CONTRIBUTIONS TO INDUSTRIAL MANUFACTURING Outline ITAINNOVA at a glance: 01. OpenFOAM group Contributions to Industrial Manufacturing: 02. Rubber Injection Molding 03. Microfluidic Chip Control 04. Ongoing/Future projects OpenFOAM 2nd Iberian Meeting | 28 & 29 May 2018 | Santiago de Compostela - Spain 2

01 ITAINNOVA at a glance: OpenFOAM Group

01 / ITAINNOVA at a glance: OpenFOAM Group OPENFOAM CONTRIBUTIONS TO INDUSTRIAL MANUFACTURING ITAINNOVA – Instituto Tecnológico de Aragón Research and Technology Centre Ownership: Aragón Regional Government Entity: Public company - Non profit Locations: >25.000m 2 in Zaragoza and Huesca OpenFOAM 2nd Iberian Meeting | 28 & 29 May 2018 | Santiago de Compostela - Spain

01 / ITAINNOVA at a glance: OpenFOAM Group OPENFOAM CONTRIBUTIONS TO INDUSTRIAL MANUFACTURING ITAINNOVA – Instituto Tecnológico de Aragón Some Figures 16% PhD 221 People 47% MSc 20% Bachelor 17% Support OpenFOAM 2nd Iberian Meeting | 28 & 29 May 2018 | Santiago de Compostela - Spain 5

01 / ITAINNOVA at a glance: OpenFOAM Group OPENFOAM CONTRIBUTIONS TO INDUSTRIAL MANUFACTURING ITAINNOVA – Instituto Tecnológico de Aragón R&D Areas DESIGN AND 69 people DEVELOPMENT OF NEW MATERIALS ADVANCED MODELING AND CHARACTER STRUCTURAL INTEGRITY AND RELIABILITY MULTIPHYSISCS AND MULTISCALE SIMULATION OpenFOAM Group OpenFOAM 2nd Iberian Meeting | 28 & 29 May 2018 | Santiago de Compostela - Spain

01 / ITAINNOVA at a glance: OpenFOAM Group OPENFOAM CONTRIBUTIONS TO INDUSTRIAL MANUFACTURING OpenFOAM group @ Instituto Tecnológico de Aragón PhD student PhD student PhD Fluid Mechanics PhD Fluid Mechanics MSc Chemical Engineering MSc Mechanical Engineering MSc Chemical Engineering MSc Chemical Engineering ... Why OpenFOAM? Open-source gives us flexibility to move CFD closer to industry OpenFOAM 2nd Iberian Meeting | 28 & 29 May 2018 | Santiago de Compostela - Spain 7

01 / ITAINNOVA at a glance: OpenFOAM Group OPENFOAM CONTRIBUTIONS TO INDUSTRIAL MANUFACTURING OpenFOAM group CFD Instituto Tecnológico de Aragón How...? ROM HPC / Reduced In tegrated CLOUD Order Tools Models Adding value to CFD simulations, for by means of multidisciplinar integrated tools. Industrial Partners User System Interface dynamics Web OpenFOAM 2nd Iberian Meeting | 28 & 29 May 2018 | Santiago de Compostela - Spain 8

01 / ITAINNOVA at a glance: OpenFOAM Group OPENFOAM CONTRIBUTIONS TO INDUSTRIAL MANUFACTURING OpenFOAM group CFD Instituto Tecnológico de Aragón OpenFOAM How...? ROM HPC / Reduced In tegrated CLOUD Order Tools Models Adding value to CFD simulations, for by means of multidisciplinar integrated tools. Industrial Partners User System Interface dynamics Web OpenFOAM 2nd Iberian Meeting | 28 & 29 May 2018 | Santiago de Compostela - Spain 9

02 Contributions to Industrial Manufacturing (1): Rubber Injection Molding

02 / Rubber Injection Molding OPENFOAM CONTRIBUTIONS TO INDUSTRIAL MANUFACTURING Optimal rubber injection moulds through cloud-based simulation • Funding: CloudFlow (Exp.17. 3th Wave) - 7th Framework Programme of the European Commission • Goal: Lean Cloud App aiming at zero-defect manufacturing (i.e. scotch, flash, weld lines, air-trapped) while minimising injection time. • Involved entities: • SME End-User • ITAINNOVA R&D • Institute for Biocomputation and Cloud • iPhysics of Complex Systems OpenFOAM 2nd Iberian Meeting | 28 & 29 May 2018 | Santiago de Compostela - Spain 11

02 / Rubber Injection Molding OPENFOAM CONTRIBUTIONS TO INDUSTRIAL MANUFACTURING Optimal rubber injection moulds through cloud-based simulation Lean Cloud App: for Moulds Design aiming at Zero Defect Manufacturing Web Pre- Cloud Post- processing Computing processing OpenFOAM 2nd Iberian Meeting | 28 & 29 May 2018 | Santiago de Compostela - Spain 12

02 / Rubber Injection Molding OPENFOAM CONTRIBUTIONS TO INDUSTRIAL MANUFACTURING Optimal rubber injection moulds through cloud-based simulation Lean Cloud App: Workflow Web Pre- Cloud Post- processing processing Computing OpenFOAM 2nd Iberian Meeting | 28 & 29 May 2018 | Santiago de Compostela - Spain 13

02 / Rubber Injection Molding OPENFOAM CONTRIBUTIONS TO INDUSTRIAL MANUFACTURING Optimal rubber injection moulds through cloud-based simulation Lean Cloud App: Workflow Pre- Web Cloud Post- processing: processing Computing DoE & MESHING OpenFOAM 2nd Iberian Meeting | 28 & 29 May 2018 | Santiago de Compostela - Spain 14

02 / Rubber Injection Molding OPENFOAM CONTRIBUTIONS TO INDUSTRIAL MANUFACTURING Optimal rubber injection moulds through cloud-based simulation Lean Cloud App: Workflow Web Pre- Cloud Post- processing processing Computing OpenFOAM 2nd Iberian Meeting | 28 & 29 May 2018 | Santiago de Compostela - Spain 15

02 / Rubber Injection Molding OPENFOAM CONTRIBUTIONS TO INDUSTRIAL MANUFACTURING Optimal rubber injection moulds through cloud-based simulation Lean Cloud App: Tools Web Pre- Cloud Post- processing processing Computing • Input data • DoE • Cloud • ROM • Meshing • Operating (N cases in • Figures parallel) Conditions • Report (.pdf) • Geometry (STL) OpenFOAM: rubberFoam OpenFOAM 2nd Iberian Meeting | 28 & 29 May 2018 | Santiago de Compostela - Spain 16

02 / Rubber Injection Molding OPENFOAM CONTRIBUTIONS TO INDUSTRIAL MANUFACTURING Optimal rubber injection moulds through cloud-based simulation OpenFOAM: rubberFoam Solver for two compressible, non-isothermal and immiscible fluids using a VOF phase-fraction based interface capturing approach; where one of the fluids is a non-Newtonian rubber.  Rubber rheological behaviour: Reactive Viscosity Model  Degree of cure: Solver developed by ITAINNOVA OpenFOAM 2nd Iberian Meeting | 28 & 29 May 2018 | Santiago de Compostela - Spain 17

03 Contributions to Industrial Manufacturing (2): Microfluidic Chip Control

03 / Microfluidic Chip Control OPENFOAM CONTRIBUTIONS TO INDUSTRIAL MANUFACTURING Cloud-based multiphysics simulation for designing highly dynamic and highly accurate flow controls for microfluidic applications • Funding: H2020 – European Comission • Goal: Digital Twin of a Microfluidic System • Involved entities: • SME End-User • ITAINNOVA R&D • GOMPUTE HPC Microfluidc system OpenFOAM 2nd Iberian Meeting | 28 & 29 May 2018 | Santiago de Compostela - Spain 19

03 / Microfluidic Chip Control OPENFOAM CONTRIBUTIONS TO INDUSTRIAL MANUFACTURING Microfluidic System: Digital Twin Digital twin Microfluidc system OpenFOAM 2nd Iberian Meeting | 28 & 29 May 2018 | Santiago de Compostela - Spain 20

03 / Microfluidic Chip Control OPENFOAM CONTRIBUTIONS TO INDUSTRIAL MANUFACTURING Microfluidic System: Digital Twin Digital twin: Core Real time Web interaction Dynamic Microfluidic chip: Reservoirs, piping, CFD (ROM) system Multiphase flow pattern valves, control behaviour OpenFOAM:: interMixingFoam OpenFOAM 2nd Iberian Meeting | 28 & 29 May 2018 | Santiago de Compostela - Spain 21

04 Ongoing/Future Projects

04 / Ongoing/Future Projects OPENFOAM CONTRIBUTIONS TO INDUSTRIAL MANUFACTURING Future projects  Towards CFD bots for supporting engineering tasks:  Smart automatic building of simulation workflows.  Automatic mesh building.  Application of real-time simulation models.  CFD simulations ontologies  Complex multiphysics solvers:  Heat-transfer  Multiphase  Electrochemistry ... Any idea / colaboration is welcome! OpenFOAM 2nd Iberian Meeting | 28 & 29 May 2018 | Santiago de Compostela - Spain 23

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