IIoT and AI Solution Kasemson Kreuatorn Regional Senior Manager Delta Confidential
Thailand 4.0 Driven by Industry 4.0 1 Delta Confidential
What is Automation? AUTOMATION is the technology by which a process or procedure is performed without human assistance . Automation or automatic control is the use of various control systems for operating equipment such as machinery, processes in factories, boilers and heat treating ovens, switching on telephone networks, steering and stabilization of ships, aircraft and other applications and vehicles with minimal or reduced human intervention . 2 Delta Confidential
Automation Pyramid The top of the pyramid ( “ management level ” ) is comprised of the company ’ s integrated management system (ERP). The manufacturing execution systems or MES are at a higher level or “ planning level ” . The “ supervisory level ” (third level) corresponds to control and data acquisition systems (SCADA). The second level or “ control level ” includes logical devices such as PCs, PLCs, PIDs, etc. The first level or “ field level ” comprises the physical devices existing in industry such as actuators and sensors 3 Delta Confidential
Introduction to SCADA 4 Delta Confidential
Introduction to SCADA 5 Delta Confidential
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Example Printing Machine 7 Delta Confidential
What is Industrial Automation? Objectives of the use of Industrial Automation • Energy Savings • Costs Efficiency • Low Carbon Footprint / CO2 emission Industrial automation deals primarily with the • automation of manufacturing • quality control • material handling processes. General purpose controllers for industrial processes include • Programmable logic controllers, • stand-alone I/O modules, and • computers Industrial automation is to replace the decision making of humans and manual command-response activities with the use of mechanised equipment and logical programming commands with Energy efficiency in industrial processes becoming a higher priority. 8 Delta Confidential
9 Pillar of industrial 4.0 9 Delta Confidential
How to analyze data 10 Delta Confidential
Iot Platform Industry 4.0 11 Delta Confidential
DSM Introduction DSM Project Committee RFID 库存水位信息 SMT SMT 智能成仓 General 中控转化 DSM DSM Tech. 库存出入库管理 MES & SAP & Shop floor MES & SAP & Shop floor general Demand Tech. team 生产信息 自动分板机 process 生产 Jig 自 主线 动 H T 百 TT 压 螺 i T 热 A MA FE 倍 3 FE 百倍 缩 合 丝 AOI P 3 T C 千 P I A I B B 千倍 机 o P FQC E C 倍 O C OI t O T DSM T Expert New 生产需求信息 生产完成信息 中控转化 设备 & 生产监控 customized Tech. team 产量 & 品质 & 异常 Demand MES & SAP & Shop floor MES & SAP & Shop floor process 需求信息 生产信息 仓库 智能 智能 材仓 成仓 库存出入库监控 需求 & 备料 & 叫料 & 配送 RFID RFID Automation Dept. ME Dept. Information Dept. All member participation Delta Confidential
Delta Smart Manufacturing Continuous Delta Target improvement Complete ROI ≤ 2 year input/output Information Focus system Direct labor reduced to 10% Quality increase> 15% Mass volume Design & For Electricity intensity 30% Small volume, Automation Variety items modularized Delivery > 30% Expandable Delta Confidential
Delta Network Solution Information INTRANET MES/EM INTERNET S Rugged Fiber Redundant Ring Ethernet Security Remote Router/ Monitor Firewall All Kinds of Field bus EtherNet / IP Control Factory Manufacture EtherNet / IP Modbus TCP CANopen EtherCAT Modbus Field Packing Power Quality HVAC Elevator Material Processing 14 Delta Confidential
Delta IA Product Portfolio Dat ata a Analys nalysis is IIoT Cloud-based Big Data Artificial Intelligence Modeling & & O Opt ptimiz imizat ation ion DIACloud Platform Analysis (Edge / Cloud) Simulation DIAMMP DI MMP DIA DIAMES DIASPC DIA SPC DIAPMS DIA DIAWM DIA WMS DIA DIAAM AMS Manufacturing Manufacturing Execution Statistical Process Preventative Maintenance Warehouse Management Alarm Management Management Platform System (MES) Control (SPC) System (PMS) System (WMS) System (AMS) Manageme Man ment DIAView DI View DI DIALink Link DIABCS DI BCS DIAMCS MCS DIACPC DIAEnergie DIA Industrial Supervisory Control & Data Equipment IoT Block Control Material Control CIM PC Industrial Energy PC Acquisition System (SCADA) Platform System (BCS) System (MCS) System (CPC) Management System (IEMS) IIoT Structure Ne Netwo twork rking IIoT Industrial Industrial Ethernet Fieldbus Cloud Router Solution Solution In Integration Softwa ftware Robot Rob Machine Senso sor Meter & Motion Con Control DIAStudio DIA Controller Con Visi Vi sion Measu sureme ment Syst ystem HMI HMI PLC PLC-Based Pressure Smart Power Temp. CAD CA D / CA CAM CAD CAD Contr trol Motion Sensor Sensor Meter Controller CAM CAM Computer-Aided Design / Manufacturing Controller & Sensing sing CNC PC-Based Motion Controller Motion Controller Control Card Encoder Gas Flow Meter AC AC Motor Drive Drive Servo vo Syst ystem m Planetary Linear Indust In strial Servo vo Rob Robot Robot Wo Rob Workst stations Gearbox Ge Stage Power Press ss AC Servo Drive & Supply Sys ystem tem & Pick & Inspection Motor Place Equipmen ment Screw Soldering Driving 15 Delta Confidential
Field-Oriented Solutions NEW DIA IACloud loud Injection Molding Machine Solution Ethernet IIoT Cloud-Based Platform Human Machine Interface Features DOP-100 • Dual closed-loop control on speed and pressure Temperature Controller • Built-in PQ control function for precise flow and oil pressure DT Hybrid Energy control Saving System • Fulfills requirements for pressure under high-speed operation HES and reduces power consumption in low-speed operation Programmable Logic Controller DVP Benefits • Energy Consumption Analysis Lowers oil temperature, extends oil usage and hydraulic parts life, and reduces maintenance frequency Delta Hybrid Energy Regular Hydraulic Saving System System • Fast response servo system replaces ratio valve and reduces the oil/energy wasting of using a high-pressure throttle Cooling Heating Heating System Cooling System 5% Up to 40% ~ % ~ 75 75% % of energy saving compared to traditional System System Control Delta Hybrid • 5% 10% 10% System Energy Saving Control System 5% System injection molding machines; lowers system oil temperature by 5% 35% 5 ~ 10 ° C Delta HES Solution Regular Hydraulic System 80% 45% • IoT+ enhances dual closed-loop control, system precision and stability, and provides real-time data feedback Delta Confidential Delta Confidential
Field-Oriented Solutions CNC Solution Delta DIAView DIACloud DIA loud SCADA System Ethernet Features IIoT Cloud-Based Platform • Built-in 32-bit high speed dual-core CPU for multi-functional control and better efficiency Equipment • Built-in fine interpolation, friction compensation, and full-closed IoT Platform DIALink loop control functions to optimize machining operation Spindle Motor • ECMS High-speed, high precision PM spindle motor to achieve smooth Ethernet and precise operation • Matches with Delta Industrial IIoT products and DIACloud for quick monitoring and data acquisition CNC Controller NC300A Servo Motor for CNC Benefits ECMC • Integrated control and drive system to enhance precision and NEW shorten processing time • High-speed, high precision and superior surface finishing Industrial Power Supplies • Complete & easy integration, high flexibility and customization DRP / DVP 3-Axis • Supports IIoT for remote monitoring and enhances yield rate Synchronous Spindle Motor Servo Drives Servo System ASDA-A3 / A2 Drive Delta Confidential ASDA-M ASDA-S Delta Confidential
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Industrial Network Products Managed M2M Switches Products Industrial Unmanaged Switches Wireless 22 Delta Confidential
Network Pattern Redundant network Multi Layer 192.168.1. x 172.16. 1. x 20ms Multi Ring 23 23 Delta Confidential 23
Wireless mode – AP/Repeater/Client 3-in-1 wireless mode Benefit Easy to use High performance High compatibility 24 Delta Confidential
Wireless mode – WDS High-end wireless operation Benefit High flexible 25 Delta Confidential
IEEE 802.11r Fast BBS APx … AP2 AP1 AP3 Gigabit LAN Roaming Benefit Seamless roaming < 50ms Great in Automated Materials Handling(AMH) system and AGV 26 Delta Confidential
MODBUS Gateway Support wireless and wire conversion Benefit Dual serial and GbE ports Save cost 27 Delta Confidential
Serial-to-Ethernet Device Server Any serial devices to Ethernet Benefit 20M buffer memory Save cost Similar with MOXA NPort 28 Delta Confidential
MODBUS Cache Benefit Patent technology Accelerate response time 29 Delta Confidential
DIALink Equipment IoT Platform Delta Confidential
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