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Jam amie ie Sm Smith th Director of Embedded Systems and IIoT Strategic Partnerships National Instruments 2 ni.com
Topics • Introduction to Big Analog Data • Customer Case Studies ( Firefly, London Underground, Innovari ) • IIoT Architecture & Edge System Architecture • Systems & Data Management 3 ni.com
Impact of the IIoT “ …it is the IoT’s industrial applications, or the Industrial Internet, which may ultimately dwarf the consumer side in potential ” business and socioeconomic impacts. — World Economic Forum Report 4 ni.com
Explosion of Data to Drive Insights and Optimize Unstructured Data Structured Data 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020
Big Analog Data
Gear Mesh + Sample Rate Bearing + Balance Vibration Signal (fundamental + harmonics)
Analog Input ? The Physical Data Analog Output Computation World FPGA CPU Connectivity Digital Input Digital Output Any Bus Infinite Data Open Data
Smart Edge Device Architecture The Physical Data C O N N E C T I N T E R A C T C O M P U T E World Connectivity
C O N N E C T I N T E R A C T C O M P U T E
Smart Power Generation
The Industrial Internet of Things Edge Analysis Big Analog Data Smart Smart Test Smart Smart Smart Power Measurements System Grid Machines Generation
2X More Productive 20% Faster ½ the Fuel
Firefly ProSlab 155 System Diagram Sensors, Engine, User Controls Encoders Joystick Analog/Digital I/O Prox. Sensors Load Cell Ethernet Pressure Sensors Steer-by-wire Device CAN J1939 Keypad Optical Level Sensor Photo Sensors John Deere Engine HMI Harvester Control Systems EtherCAT 30 Parallel Digital Outputs Control Loops Electric Hydraulic Hydrostatic Servo Cellular Actuators Valves Transmission Motion Modem
Harvester
End-to-End Industrial IoT Solution Fire refly ly Equipme ipment nt - Inte telligen igent t Turf rf Har arveste ester Data Acquisition, Sensors/Actuators IT Infrastructure Control Systems, and IoT Gateway Motor T h e E d g e Analog I/O Pressure Digital I/O Processor Specialized I/O FPGA Real-Time or Actuator PC-Based Custom I/O Network & Data Explorer Bus Protocols Encoder Solution Wired or Wireless Solution Advantage Solution Advantage Advantage • Remote monitoring to • • >150 different Design freedom for complex control • improve reliability I/O types… one Brought domain experts closer to the • Remote software updates CompactRIO design 100% productivity gains 20% faster Half the fuel 16 ni.com | NI CONFIDENTIAL
London Underground — Victoria Line 213 million passenger rides per year 33 trains per hour 45 km of deep tube railway
Track Circuit Track Circuit Track Circuit TX RX TX RX TX RX Track Section Track Section Track Section
TC TC TC TC TC TC TC TC TC TC TC TC • • • • • • • • • Isolation Isolation Isolation • • • • • • • • • 45 km of track divided into 385 circuits 14 monitoring stations Database Server HMI 128 channels RMS voltage and frequency per station ~32 TB per day
End-to-End Industrial IoT Solution Lond ndon on Undergr dergrou ound nd – Tra rack ck Circu cuit it Monitoring nitoring System stems Data Acquisition, Sensors/Actuators IT Infrastructure Control Systems, and IoT Gateway Voltage T h e E d g e Analog I/O Current Digital I/O Processor Specialized I/O FPGA Real-Time or Frequency PC-Based Custom I/O Network & Data Explorer Bus Protocols Solution Wired or Wireless Solution Advantage Solution Advantage Advantage • Integration of track circuit • • Integration of Decimation of continuous data • health into control room 30-32 track Track circuit health determined near visual data circuits per cRIO the sensor • Historical logging of result • • Flexibility IO Rugged platform 39,000 customer hours regained Additional £350,000/year Improved Satisfaction 21 ni.com | NI CONFIDENTIAL
End-to-End Industrial IoT Solution Innovari – Grid id Load oad Balancing lancing Data Acquisition and Sensors/Actuators IT Infrastructure Control Systems T h e E d g e Current Transformer Analog I/O Voltage Digital I/O Processor Specialized I/O FPGA Real-Time or Relay Control PC-Based Custom I/O Network & Data Explorer Bus Protocols Solution Wired or Wireless Solution Advantage Solution Advantage Advantage • • Time to market • High-quality Grid wide load balancing • • measurements IP for power quality Capacity generation • • Lower design risk Custom I/O reporting Provide power to Utilities and customers both save Easier to integrate more homes money renewables 22 ni.com | NI CONFIDENTIAL
End-to-End Industrial IoT Solution Conne nect ct to the e Ente terpri prise se, , Interne ernet, t, and d Cloud ud Data Acquisition and Things Sensors/Actuators IT Infrastructure Control Systems Vibration T h e E d g e Analog I/O Digital I/O Temperature Turbines Processor Specialized I/O FPGA Real-Time or PC-Based Voltage Custom I/O Network & Data Explorer Bus Protocols Pressure Platform Software Wired or Wireless Pumps Vibration • Data Analytics Analog I/O • Systems Management Analog I/O Temperature Analog I/O • User Authentication Digital I/O Digital I/O Processor • Data Management Digital I/O Processor FPGA Specialized I/O Real-Time or Processor Specialized I/O FPGA Real-Time or Thermal Cameras PC-Based Specialized I/O FPGA Real-Time or Custom I/O PC-Based PC-Based Custom I/O Custom I/O Data CMMS Transformers Voltage Bus Protocols Bus Protocols Historian Systems Bus Protocols RF Spectrum 23 ni.com
IIoT Three Tier Architecture (IIC IIRA) Ente terp rprise Tier Platf tform rm Tier Edge Tier Proximity Network Access Network Serv rvice Platfo tform rm Service Network Edge Gate teway Data ta Data ta Flow Data ta Flow Analyti tics Domain Applicati tions Transfo form rm Contro trol Flow Contro trol Flow Edge ge Gatew teway Opera rati tions Rules & Contro trols Device Management Data ta Aggre regati tion ... ... ni.com 24
Smart Edge Device Architecture Sensors sors, Communi municati cation ons, Contr trol ol and IIoT Gate teway Data Acquisition and Control Systems Analog I/O Digital I/O Processor Specialized I/O FPGA + RTOS Custom I/O Bus Protocols ni.com 25
Advantages of Heterogeneous Processing Systems “Maybe a PC can’t do the job” ni.com
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Processors are everywhere. 28 ni.com
Time and Reliability 29 ni.com
1us 2 s ~ 1 hour 9 months 100 us <1 microsecond <1 millisecond seconds minutes hours days weeks 300 ms ½ day 3-5 minutes 3 ms 30 ni.com
Real-Time PC’s FPGA 20 us - 1 ms 100ms – 2s Typical – 25 ns Guaranteed ~1ms Guaranteed - ? Guaranteed 25 ns Crash - rare Crash - common Crash – never 1us 2 s ~ 1 hour 9 months 100 us <1 microsecond <1 millisecond seconds minutes hours days weeks 300 ms ½ day 3-5 minutes 3 ms 31 ni.com
Sensors / Actuators Processing IT Infrastructure … … … … … … … <1 microsecond <1 millisecond seconds minutes hours days
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Reliability with Real-Time OS CPU Inputs ~25 us Application Software Operating System Response ponse Hardw Calc IO Drivers lcul rdware Syste tem m ulatio or Devic ice are tion Outp tputs ts 35 ni.com
Decision Making in Hardware - Reliability for safety control on FPGA. FPGA GA CPU Inputs ~25 ns Application Software Operating System Response ponse Calc IO Driver lcul Syste tem m ulatio or Devic ice tion Outp tputs ts 36 ni.com
Co-processing 37 ni.com
Vision on the Processor Easy sy to use se tools ols for or vision ion algori orithm thms Development Workstation – Vision Assistant Wired or Wireless Tool LabVIEW Controller Plant Wired or Wireless Analog I/O Digital I/O Specialized I/O Custom I/O FPGA RTOS Bus Protocols 38 ni.com
Parallel processing for Vision Perf rform rm high-sp spee eed d visio sion n algorithms gorithms Development Workstation – Vision Assistant Wired or Wireless LabVIEW Tool Controller Plant Wired or Wireless Analog I/O Digital I/O Specialized I/O Custom I/O FPGA RTOS Bus Protocols 39 ni.com
Threshold Morphology Original Convolution Host – 23.82 82 fps FPG PGA – 98 98 fps 40 ni.com
Threshold Morphology Original Convolution Host – 1.56 56 fps FPG PGA – 98 98 fps 41 ni.com
Advanced Diagnostics and Security 42 ni.com
Developing a temp-chamber control system IT Infrastructure T h e E d g e Network & Data Explorer Data Acquisition and Things Sensors/Actuators Systems Services Control Systems • Data Analytics Wired or Wireless Temperature • Systems Management • User Authentication Analog I/O • Data Management Digital I/O Heater Specialized I/O Data CMMS Custom I/O Historian Systems FPGA RTOS Bus Protocols Fan MQTT 43 ni.com | NI CONFIDENTIAL
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