FEASIBILITY STUDY ON IMPLEMENTATION OF WASTE DISPOSAL COMPLEX "ECOUT" PERFORMANCE: UP TO 16 TONS OF WASTE (MSW) PER DAY
RESUME OF THE PROJECT 1.Production and launch of the industrial complex "ECOUT" for recycling and processing MSW and Software using the method of thermochemical destruction with utilization capacity up to 16 tons of MSW per day, with production of commercial products for their further implementation; Aim of the 2.Creation a plant for waste-free MSW processing and software Project for further creation of the network of plants on the basis of the Complex "ECOUT" . 3.Improvement of the environmental situation in the area of activity of the managing organization on the plant waste production and consumption management.
RESUME OF THE PROJECT 1. Quick return on investment (3.5 - 4 years) in the absence of payment for MSW disposal at the landfill 2. Possibility of processing a wide range of waste including poultry and livestock waste, overdue fertilizers, sludge waste water, sewage, all kinds of sludge and other types of wastes. 3. Easiness of technologies, in case of compliance with all environmental regulations, allows to use the equipment in extreme weather conditions, without any infrastructure of networks and communications, by using low- Advantages qualified personnel. of the 4. The level of automation of the Plant, in the presence of the Internet, allows Project remote real-time control of all production processes, enterprise performance indicators and enterprise networks performance indicators from any place in the world. 5. Environmental friendliness of the Project. Complete absence of any emissions into the environment. 6. The cost of MSW recycling is lower than the cost of MSW dumping at the landfill. 7. Economic profitability of the Plant operation.
RESUME OF THE PROJECT Products obtained as the result of waste recycling: boiler fuel, electric and thermal energy, fuel briquettes Products supposed and fertilizers. to be produced When allocating heating oil distillation equipment at the Plant, diesel fuel can be obtained. The cost of the Plant is 30 million rubles ($500,000) Including: • 18,000,000 rubles – the cost of MSW recycling Indicative budget technologies with heat production for heating and (technical electricity consumption for their own use equipment) ($300,000); • 12,000,000 rubles – the cost of construction of the pavilion and arranging communications ($200,000).
DESCRIPTION OF THE METHODS USED Methods of Thermochemical Destruction Methods of MSW decomposition in the controlled atmosphere in the absence of oxygen. It allows degrade chlorinated organics (PVC, chlorlignin, etc.) without formation of hazardous toxins - dioxins and furans. Low-temperature decomposition of organics is a closed-loop MSW recycling technology and Software in the absence of a negative impact on the environment. Low threshold value of the energy of initiating the processes at high impact of internal chemical energy of the MSW content provides high energy efficiency of the waste.
PILOT INDUSTRIAL PLANT “ECOUT” The site for MSW reception and sorting
PILOT INDUSTRIAL PLANT “ECOUT” General view of the reactor hall
PILOT INDUSTRIAL PLANT “ECOUT” Reactor "ECOUT" with the systems of gas bleeder, gas filtration and excess heat disposal
PILOT INDUSTRIAL PLANT “ECOUT” When using "ECOUT" The following average values were obtained: Parameter Value Volume of loading depending on the type of waste 10 - 16 tons 205 ° С Minimum temperature of the process beginning 514 ° С Maximum temperature of the process Time of reaching minimum temperature of the process beginning 1 h. 50 min. 0.22 – 0.24 ml. bar. Pressure of the gas obtained during pyrolysis 10 – 13 hours Duration of the process In recycling of 1 ton of the MSW the following substances were obtained in average: - 150-180 m3 gas - 120-150 l Liquid fuel - 200 kg Synthetic coal 75-85 ° С Temperature of circulating water in heat exchanger 100% Disposal rate of the volume of loaded waste
PILOT INDUSTRIAL PLANT “ECOUT” TEST RESULTS of the PILOT INDUSTRIAL PLANT “ECOUT” (The tests were conducted on 18-23.09.2014, in the laboratory FAU "25 Chemmotology Research Institute of the Russian Defense Ministry," Minutes № 166 of 25.09. 2014). When disposing the waste (containing plastic, rubber, sawdust, cloth, paper, waste of poultry farms, silt sediments of water canals etc.) synthesis oil with the following characteristics was obtained: Domestic heating Diesel Indicator Synthesis fuel F-5* Fuel Fuel Density, g/cm ³ at 20 °С 959 860 955 Calorific value, KDJ/kg 41,909 42,7 39,2 38,5 No more Sulfur content, % 0,595 0,2 1,1 than 1,0 Kinetic viscosity at 20 °С mm2/s 1,5 – 4,0 2,711 5,0 12,0 Mass percentage of mechanical No more than No more 0,007 0-0,005 adding, % 0,005 than 0,1 No less Temperature of flash on the No less than No less than No less than than 32 °С 62 °С 45 °С closed crucible 80 °С No more than -15 °С No more than - No more Less than -30 °С Congelation point 10 °С than -5 °С
TECHNOLOGICAL CONCEPT OF THE PROJECT The concept of the Project supposes construction of the Plant of processing capacity of up to 85,000 tons of organic waste (sludge, agricultural waste, MSW, software, etc.) a the year, accompanied with energy production. Recycling Complex EKYOT GREENWAY Synthetic charcoal (20%) Waste (Up to 100 000 tons per year) Fuel oil - source of energy (up to 15 - 20%) Generation of energy for personal needs Generation energy for commercial use Combustible gas – Energy source (60 - 65%)
PRINCIPAL SCHEME OF THE TECHNOLOGICAL LINE
ECONOMICAL INDICATORS OF THE PROJECT IMPORTANT: Profitability of the enterprise will increase by about 30% due to: • The sale of the produced heating oil and coal; • The use of its own obtained energy and heat. The payback period of the project is 3 -4 years.
TRAINING CENTER OF EC GOCHS « BASIS » Contacts: 115035, 11, bld. 12, Sadovnicheskaya street, Moscow, Russia phone/fax +7 (495) 662-56-56
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