EnviTec Biogas BIOGAS FROM POME AND EFB Eng. Marcello Barbato - PowerPoint PPT Presentation

EnviTec Biogas BIOGAS FROM POME AND EFB Eng. Marcello Barbato – Regional Business Development - SEA

EnviTec Biogas AG – Company Profile • EnviTec Biogas covers the entire value chain for the production of biogas • Market leader in Europe • Foundation of company in 2002 with 20 employees • Since July 2007 listed on the Frankfurt Stock Exchange • Headquarter and Administration in Lohne, Lower-Saxony • Sales and Project Execution in Saerbeck, Northrhine-Westfalia • 148,8 Mio. Euro Turnover in 2013 • Thereof abroad 45,1 Mio. Euro in 2013 • 350 employees worldwide As of 2014-07-02 2

EnviTec Biogas AG – Company Profile Daughter companies & strategic cooperations in 14 countries 3

EnviTec Biogas AG – Company Profile Plants in Operation (as of 2013-12-31) 0.6 4

EnviTec Biogas AG – Company Profile Integrated Business Model EnviTec Biogas AG Construction Service Own Operating EnviTec Energy • Planning • Biological Service • Operation and Own • Direct Marketing of Investments Electricity • Permission • Technical Service • Plant Management • Purchase and Sale • Realization • 24-Hour-Hotline of Biomethane • Purchase of Raw • Commissioning • Insurance • Green Heat from Material Biomethane CHP • Repowering • Logistic 5

Biogas – an allrounder • Process of energy generation Preparation and pre-treatment of feedstock • Feedstock blending • Crushing • Separation of contaminants before inserting into the fermenter 6

EFB Pre-Treatment Dissolver • Multi-feed capable • More gas out of less substrate • More gas in less time due to shorter retention time in the fermenter • Less agitator power needed due to better consistence • Separation of stones and external bodies (bottom hopper) • EnviTec Biogas Protected Know-How 7

EFB: Pre-Treatment with the EnviTec Circle Dissolver ± 500m3 of Biogas / ton of Org. DM Thanks to the Dissolver Technology DM: 50-60 % 8

Biogas – an allrounder • Process of energy generation Preparation and pre-treatment of feedstock • Recirculation from digester 9

Biogas – an allrounder • Process of energy generation Preparation and pre-treatment of feedstock • Recirculation from • digester • • • • • • • • 10

Biogas – an allrounder • Process of energy generation • • Biogas production through • fermentation (system tank) • • Wet fermentation, mesophilic process • Fully blended system • • • • • 11

Biogas – an allrounder • Process of energy generation Fermented residue storage • Usage of fermented slurry as fertilizer 12

Biogas – an allrounder • Process of energy generation Biogas utilization • Electricity and heat generation 13

Biogas – an allrounder • Process of energy generation Biogas utilization • Gas upgrading 14

Biogas – an allrounder • Process of energy generation Biogas utilization • Gas upgrading 15

EnviThan – BIOGAS UPGRADE TO BIOMETHANE Functionality of a Membrane The gases have different penetration rates Control variable: partial pressure ratio 16

EnviThan – BIOGAS UPGRADE TO BIOMETHANE Schematic structure biogas-production 3 Stufen Konzept cooling H 2 S-removal 3-stage cooling biomethane injection compression filtration Gas-separation condensation RTO* * Regenerative thermal oxidizer 17

HISTORY CASE Gas Upgrading Features: Location: Köckte (Germany) • Production of 350 Nm³ biomethane Capacity: 1,7 MWel • 192 kWel CHP In operation since: September 2013 Input material: Pig and cow slurry, corn 18

DATA • 100,000 ton/year FFB • 65% POME: 65,000 ton/year • 23% EFB: 23,000 ton/year Biomass seasonality 8,000 7,000 6,000 5,000 ton POME 4,000 EFB 3,000 2,000 1,000 - jan feb mar apr may june july aug sept oct nov dec 19

CNG (BIOMETHANE) PRODUCTION POME: 36 Nm 3 biogas /ton EFB: 208 Nm 3 biogas /ton 7,143,852 Nm 3 biogas /year 4,136,290 Nm 3 CNG/year 20

MONTHLY PRODUCTION OF CNG (BIOMETHANE) EnviThan 700 600 500 400 m3/h 300 200 100 - jan feb mar apr may june july aug sept oct nov dec 21

BIOGAS PLANT 22

BUSINESS OPPORTUNITY • MAX POTENTIAL 5,500,000 Nm 3 CNG/year • ADDITIONAL 1,300,000 Nm 3 CNG/year EnviThan 800 600 400 m3/h 200 - jan mar may july sept nov PURCHASE 12,000 ton/year EFB 23

References Waste to energy plants Location: Kishiwada (Osaka, Japan) Capacity: 249 kWel In operation since: March 2015 Input material: Waste from food Features / Special characteristics • Complete container solution • Power to the public grid • Heat utilization by the adjacent factory 24

HISTORY CASE Industrial Plants Location: Penkun (Germany) Capacity: 40 x 500 kWel In operation since: November 2007 Input material: renewable raw material Features: • Synergy effect due to modular design • Optimization of logistic process 25

HISTORY CASE Agricultural Biogas Plants

HISTORY CASE Agricultural Biogas Plants Location: Udine (Italy) Capacity: 330kWel In operation since: August 2011 Input material: Broilers manure, cow slurry, corn waste Features: The heating produced by the plant is used to warm up the chicken farm. Reduction of ammonia content in the residue.

HISTORY CASE Agricultural Biogas Plants Location: Cremona (Italy) Capacity: 250kWel In operation since: 10-2010 Input material: Pig slurry Features: The heating produced by the plant is used to warm up the pig farm.

HISTORY CASE Waste to Energy Plants Location: Ribeauvillé (France) Capacity: 1,4 MWel In operation since: January 2012 Input material: Waste from supermarkets, pig slurry Features: • Hygienization • Biogas boiler • Heat transport to swimming pool of casino • Heating of residential building 29

Thank you MARCELLO BARBATO Regional Business Development - SEA 1603-B West Tower - Philippine Stock Exchange Center Exchange Road, Ortigas Center, Pasig City M: +63 915 259 7371 Skype: lumasa48 m.barbato@envitec-biogas.com 30