conference & convention enabling the next generation of networks & services Enhanced Safety for Cable Ship Operations Based on Oil and Gas Practices James Herron, Jude Petroski, Scott Porter, Eric Clark, Frank Cuccio Tyco Electronics Subsea Communications
conference & convention enabling the next generation of networks & services Presenter Profile Frank Cuccio was appointed to his Place current role as a Vice President – picture Marine & Network Services in here January 2008 and is currently located at Morristown, New Jersey. Frank Cuccio Vice President Email: fcuccio@subcom.com Tel: (+1) 973-656-8349
conference & convention enabling the next generation of networks & services Overview Telecom connectivity for Oil and Gas platforms has developed into an emerging market for the cable industry. Enhanced operational safety practices to conform with offshore requirements benefit general cable operations. Mitigation of hazards paramount – High cost of assets (Surface & Subsea) – Close proximity operations – Platforms – Other vessels Cable Ship Dependable connecting platform in the GOM – Subsea structures – Remotely Operated Vehicle operations
conference & convention enabling the next generation of networks & services Key to Success: Safety Management & Administration Client & Contractor Safety Leadership Team – Evaluates current Environmental Health & Safety (EHS) system – Elevate EHS system if required – Proper vessel selection and inspection – Audit – Corrective Actions
conference & convention enabling the next generation of networks & services Critical Elements • Project Safety Plan • Empowered Behavior Based Safety Program • Vessel Selection and Inspections • Dynamic Position (DP) Trials • Hazard Identification (HAZID) • Job Safety Analysis • Tool Box Talks • 500 Meter Zone Protocol
conference & convention enabling the next generation of networks & services Project Safety Plan • Communicates Expectations & Accountability • Complete Review of Work Plan • Conduct Hazard Identification and Mitigation • Review Material Handling Plans • Conduct Orientations to Working Practices • Training validation • Job Safety Analysis & Tool Box Talks • Near Miss & Incident Reporting • Insure Crew is Trained in Stop Work Process • Short Service Employees Defined
conference & convention enabling the next generation of networks & services Behavior Based Safety Program Empowerment for any one person to stop work if an unsafe situation develops without repercussions for doing so. Key Elements: • Job Safety Analysis • Personal Protection Equipment Usage • Tools and Equipment • Proper Procedures • Tool Box Talks
conference & convention enabling the next generation of networks & services Vessel Inspection Inspect all vessels to a recognized standard International Marine Contractors Association – Common Marine Inspection Document • Offshore industry standard • Annual inspection and audit • Develop cable specific criteria in addition to CMID elements • Prepare for additional client specific inspections and audits C.S. Dependable connecting offshore platform
conference & convention enabling the next generation of networks & services Conduct Dynamic Position Trials • Conduct Annual Dynamic Position Trials • Conduct Failure Mode and Effects Analysis (FMEA) • Prove Dynamic Position Class 2 Functionality – redundant systems, no single point failure can black out the ship or cause a loss of position (Annual DP Trials are witnessed by an Independent contractor) C.S. Dependable during offshore installation
conference & convention enabling the next generation of networks & services HAZID (Hazard Identification) • Identification of potential hazards for the entire scope of work • Develop Risk Assessment Matrix to score severity of Hazard • Develop Mitigation Plans and re-evaluate • Provide additional safeguards to reduce risk Examples: – Inclement weather and sea states – System or machinery failures – Cable emergencies – Remotely operated vehicle emergencies – Personnel evacuation – Dropped objects – Communications loss
conference & convention enabling the next generation of networks & services Job Safety Analysis (JSA) • Describes job tasks step by step • Identifies hazards at each step • Outlines hazard controls • Examples: – Branching Unit and repeater deployment and handling – Cable handling – Cable powering procedures – Jointing and testing operations – Remotely Operated Vehicle operations – Mattress installation – Deployment Pallet installation – Deployment of Fusible Links
conference & convention enabling the next generation of networks & services Toolbox Talks Conducted by Department Head at start of each shift: • Describes the anticipated work that will be performed during that shift • Call out any special requirements • Provide specific instructions • Review and double check Personal Protective Equipment (PPE)
conference & convention enabling the next generation of networks & services 500 Meter Zone Protocol Specific procedures developed for operations required within 500 M of an offshore installation • Special protocol and hazard mitigations • Advanced notice and permission granted • Dynamic Position Class 2 minimum • Engine room manned • Two Dynamic Position Operators on Bridge
conference & convention enabling the next generation of networks & services Conclusion • Significant investments of time, effort and capital required • Empowerment of Safety Culture by all crew members • One Team – One Mission - Safety First Approach • Efficiency increased • Significant decrease in both Total Recordable Injuries and Lost Time Injuries throughout the fleet • All lessons learned are directly applicable to cable operations
conference & convention enabling the next generation of networks & services
2010 conference & convention enabling the next generation of networks & services The 7th International Conference & Convention on Undersea Telecommunications Pacifico Convention Plaza Yokohama & InterContinental The Grand Yokohama 11 ~ 14 May 2010 www.suboptic.org
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