Device Management Jonas Berge Emerson Process Management Malaysia - PowerPoint PPT Presentation

Device Management Jonas Berge Emerson Process Management Malaysia End-User Seminar 1 11 November 2009

Topics • What is intelligent device management? • Integrated device management • Why do I need a handheld field communicator? – With fieldbus, I can do everything remotely from the control room, right? • Handheld and workstation, are they the same? Malaysia End-User Seminar 2 11 November 2009

Malaysia End-User Seminar 11 November 2009 Intelligent Device Management 3

The Promise of Bus Technologies: - Intelligent Device Management Live Device Data Database • Monitoring • Service Notes – Identification • Audit Trail and Reporting – Information – Configuration changes • Diagnostics – Maintenance • Configuration/Setup • Device List – Parameterization • Calibration Scheduling – Range • Documentation – Calibration Trim • Calibration Log Entry – Simulation & Override – Device Security Malaysia End-User Seminar 4 11 November 2009

Sophisticated Workstation Graphics Tabbed Card Trend Chart Navigation Bar/Histogram Gauge Image Frame Table Pop-Up Window Waveform Graph Malaysia End-User Seminar 5 11 November 2009

Same Graphics in Handheld Gauge Image Waveform Graph Trend Chart Bar/Histogram Table Malaysia End-User Seminar 6 11 November 2009

“Wizards” • Device Management • Handheld Field System Communicator Malaysia End-User Seminar 7 11 November 2009

Manufacturer Know How • Device Management • Device Management System System Malaysia End-User Seminar 8 11 November 2009

Identification • Tag • Device ID • Manufacturer • Model number • Serial numbers • Versions – Hardware – Firmware • etc. Malaysia End-User Seminar 9 11 November 2009

Information • Materials of constructions – Wetted parts • Primary element data – Orifice plate • Final element data – Actuator • Manufacturer • Model number • Serial number – Valve • Manufacturer • Model number • Serial number Malaysia End-User Seminar 10 11 November 2009

Diagnostics • Sensor failures • Plugged impulse line • Loss of supply air • Memory failures • etc. Fix problems sooner Malaysia End-User Seminar 11 11 November 2009

Smart Diagnostics - Integrated Device Management • Normal operation... • Device failure... • Faceplate... • Diagnostics – No device configuration Malaysia End-User Seminar 12 11 November 2009

Performance Analysis • Vibration spectrum • Valve signature • Step response • Hysteresis • etc. Reduce Process Variability Malaysia End-User Seminar 13 11 November 2009

Operational Statistics • Reversals • Total travel • Power cycles • etc. Predict and avoid problems before they occur Malaysia End-User Seminar 14 11 November 2009

Parameterization • Ranging • Advanced setup – Radar echo curve • Reconciliation – Compare • etc. Faster commissioning and replacement Malaysia End-User Seminar 15 11 November 2009

Malaysia End-User Seminar 11 November 2009 Device Security • Write protection 16

Document Access • Device Type Documents – Product Data Sheet – Manuals – Procedures • Plant Location Documents – P&ID – Loop diagram Malaysia End-User Seminar 17 11 November 2009

Monitoring • Dynamic monitoring of device internal parameters and logic Malaysia End-User Seminar 18 11 November 2009

Maintenance • Log – Calibration – Inspection – Service – etc. Malaysia End-User Seminar 19 11 November 2009

Service Notes • Permanent record of technician's observation Malaysia End-User Seminar 20 11 November 2009

Audit Trail and Report • Reporting on all activities of activities for traceability Easier regulatory compliance Malaysia End-User Seminar 21 11 November 2009

Scheduling • Schedule – Calibration Trim Better utilization of resources Malaysia End-User Seminar 22 11 November 2009

Calibration What is calibration? Calibration Check Calibration Trim Malaysia End-User Seminar 23 11 November 2009

Calibrate ANSI/ISA–S51.1–1979 (R1993) Calibrate: To ascertain outputs of a device corresponding to a series of values of the quantity which the device is to measure, receive, or transmit. Data so obtained are used to: 1) determine the locations at which scale graduations are to be placed; 2) adjust the output, to bring it to the desired value, within a specified tolerance; 3) ascertain the error by comparing the device output reading against a standard. Malaysia End-User Seminar 24 11 November 2009

Calibration - What does it mean? 1. Determine the locations at which scale graduations are to be placed; – Set the 4 mA and 20 mA points (range) – Scaling/ranging can be done remotely without applying input – Scale/range not applicable to most fieldbus transmitters 2. Adjust the output, to bring it to the desired value, within a specified tolerance; – Trim the output current – Need to connect a multimeter – Not applicable to fieldbus 3. Ascertain the error by comparing the device output reading against a standard. – Trim the sensor reading – Need to apply input (e.g. equalize and vent manifold to zero) – Is applicable to fieldbus Malaysia End-User Seminar 25 11 November 2009

Calibration for Fieldbus • Sensor Trim • Configure Range/Scale – If measurement reading is Setting wrong it must be corrected –Zero and Span • E.g. correct for mounting position • In PID block (valve or – From transducer block controller) – Need to apply input • In AI block for inferential • Done in the field measurements such as DP flow and DP level • Some transmitters may need range to operate • Cancel wet-leg etc. –Set the portion (range/scale) between sensor limits which is of interest for application –In function block –Just setting a value •Done remotely from control room Malaysia End-User Seminar 26 11 November 2009

Calibration Trim • Methods simplify complex tasks • Ensure correct procedure • Eliminates mistakes Malaysia End-User Seminar 27 11 November 2009

Field Calibration Trim Tools • Field Communicator – Plus calibrator – Clipboard for notes • Documenting calibrator – With Fieldbus interface – Mainly pressure and temperature Reduce Paper Work Malaysia End-User Seminar 28 11 November 2009

Malaysia End-User Seminar 11 November 2009 Handheld Communicator Field Work 29

Why do I need a handheld field communicator? • Field tasks • Laptop/tablet – Sensor trim – Heavy • Turn manifold – Moving parts – Cancel wet-leg – Usually not rugged • Verify empty – Not hazardous area – Valve stroking certified • See it move – Limited battery life – Repair • If it indeed failed Malaysia End-User Seminar 30 11 November 2009

Are Handhelds and Device Management Software The Same? • Information content & structure – Same, because determined by the device manufacturer, not the system/handheld • Look & feel – Slightly different, because dependent on the platform • Screen size, color, keyboard, mouse... • Features – Different • Device management software is permanently connected • Device management software has a database – Audit trail, scheduling, persistent data storage, manuals, other documents etc. Malaysia End-User Seminar 31 11 November 2009

Conclusion • You don’t have to go to the field as often – Diagnostics and configuration done remotely • You still need to go to the field sometimes • Working in the field is easier than in the past • Specialized tools and solutions for fieldbus are available • Fieldbus is not difficult Malaysia End-User Seminar 32 11 November 2009

Malaysia End-User Seminar 11 November 2009 www.fieldbus.org 33