Corporate Overview Plant at Yamunanagar, Haryana Head Office, Noida Head Office, Noida Plant at port town of Dahej, Gujarat Plant at port town of Dahej, Gujarat New Plant at Bawal for Standard Presses New Plant at Bawal for Standard Presses 1
Th The Saraswati Industrial Syndicate Ltd. S ti I d t i l S di t Ltd ISGEC Group Saraswati Sugar Mills Ltd. (wholly owned subsidiary company) ISGEC ISGEC ISGEC John Thompson ISGEC John Thompson U. P. Steels U. P. Steels Boilers Steel Castings Presses: Mechanical & Hydraulic Sugar Plant & Machinery Pressure Vessels & EPC Heat Heat Exchangers Iron Castings General Fabrication Head Office at Noida (a suburb of New Delhi), India 2
ISGEC Group Turnover & Exports 500 483 USD in Million 450 404 400 350 303 300 300 267 250 Turnover Exports 195 200 150 122 112 90 100 81 63 53 50 50 32 32 29 29 15 12 12 0 2003 2004 2005 2006 2007 2008 2009 2010 Financial Year: October - September Conversion @ Rs.45/- to 1USD 3
ISGEC Machine Building - Experience Machine Building Division • Presses Over 2700 Presses supplied including: pp g - Including 31 Press Lines - Most of them supplied in the last 10 years - Presence in 19 Countries P i 19 C t i • Contract Manufacturing Over 15000 Tonnes of Mechanical Equipment made to customers design. • Equipment for Sugar Plants 4
Repeat Orders Customer Country Orders Machine Building Division ThyssenKrupp USA & India 7 (28 Presses) Valeo France, Mexico & India , & 4 (9 Presses) ( ) LuK Germany, China, Brazil, 5 (7 Presses) South Africa & India Brandl Germany, Romania and y, 2 (3 Presses) ( ) Czech Republic Marubeni India 2 (4 Presses) Bellsonica Corporation India 2 (19 Presses) Suzuki Maruti India 4 (5 Presses) Ford Motors India 2 (4 Presses) Tata Motors T t M t India I di 6 (11 P 6 (11 Presses) ) Mahindra & Mahindra India 4 (9 Presses) Kalyani Lemmerz India 8 (17 Presses) Caparo Group India 10 (31 Presses) JBML Group India 23 (85 Presses) 5
CIE Automotive, Egania, Spain Machine Building Division Stamping Center • 2500T Link Drive Press • Bed Size : 7m x 2.8m • Press is equipped with: Electronic Transfer System Electronic Transfer System and Feed Line Equipment 6
Brandl, Pfeffenhausen, Germany Machine Building Division 2000T Link Drive Transfe 2000T Link Drive Transfe Press. Bolster Size: 6100mm x 2800mm This Press fitted with Robots for transfer of components 7
Brandl, Pfeffenhausen, Germany Machine Building Division • Interfacing Of COMAU Robots by ISGEC by ISGEC • Press equipped with 5 working stations with a die Cushion stations with a die Cushion capacity of 64T at each station. • Output of 8 parts per minute. O t t f 8 t i t • Repeat Order received from the customer after supply of 315T Hydraulic R t O d i d f th t ft l f 315T H d li & 400T Mechanical Presses to their Plants in ROMANIA & CZECH REPUBLIC. 8
Brandl, Czech Republic & Romania Machine Building Division 315T Hydraulic Press 400T Mechanical Press for Sibiu, Romania for Kaplice, Czech Republic 9 (Photographs taken during inspection at ISGEC Works)
Blanking Lines: Neel Metal, India Machine Building Division • Blanking Line with Oscillating Shear for Neel Metal • Integrated with Feedline, Washing Machine and Stacker • Working Speed: 60 SPM • Bed Size 4500 x 2500 mm (~180” x 100”) • Similar Blanking Press supplied to Ford Motors 10
Mahindra & Mahindra India Machine Building Division • 1200T Mechanical Tryout Press. 11
Benteler, South Africa Machine Building Division • 630T Hydraulic Press • Press is fitted with Robots for transfer of components of components • Repeat Order for India received • Repeat Order for R t O d f China under consideration 12
JBM OGIHARA, India Machine Building Division Press Line 8-5-4-4 commissioned in 2010. co ss o ed 0 0 13
ThyssenKrupp, India Machine Building Division 1000T & 800T Press Lines (10-6-6-6-4) & (8-6-6-6-4) – Commissioned in 2000 3 rd Line (10-6-4-4-4) supplied in 2008 14
Thyssenkrupp, India Machine Building Division Die Spotting Press: Die Spotting Press: • Accuracies as per JIS 6403 – 1994, special grade • 25 Presses supplied to valued customers such as: - Suzuki Motorcycles - Maruti Suzuki M ti S ki - ThyssenKrupp - Tata Motors - Sermo Mould - Ashok Leyland 15
ThyssenKrupp, Detroit, USA Machine Building Division 1200T Hot Forming Press: • Interfaced with furnace, loader, unloader and cooling circuit for quenching quenching • For Hot Forming of Boron Steel Components • The components produced (Pillars, Front Case etc.) have high strength and low weight and are used in luxury car segment (Photograph taken during inspection at ISGEC Works) 16
Valeo, San Louis Potosi, Mexico Machine Building Division Tandem Press Line 2 x 1000T and 3 x 600T Presses supplied to Valeo Mexico Tandem Press Line 2 x 1000T and 3 x 600T Presses supplied to Valeo, Mexico. ISGEC’s scope includes: Presses ; Die Transfer System Die Storage Racks and interfacing with Press to Press transfer system 17
Valeo, San Louis Potosi, Mexico Machine Building Division 1000T Feed Press 18
Valeo, India Machine Building Division • 1 st Installation in Valeo Group • 630T Press for Progressive Dies application • Interfaced with Feedline Equipment • Satisfactory performance since 1998 • Satisfactory performance since 1998 • Working Speed (Variable) : 30 to 90 SPM’s 19
Valeo, Amines, France Machine Building Division • 2 nd Installation in Valeo Group • 1000T Press for Progressive Dies application • Interfaced with Feedline equipment • Satisfactory performance since 2001 • Working Speed (Variable) : 30 to 100 SPM’s (Photograph taken during inspection at ISGEC Works) 20
Valeo, Amines, France Machine Building Division • Repeat order from Valeo, in 2005 • 1000T Mechanical Press • Installed at Valeo, Amiens, France • Working Speed (Variable) 30 to 120 SPM’s 21
LuK, Sorocaba, Brazil Machine Building Division • 630T Mechanical Press • 2 nd Installation in LuK Group 2 Installation in LuK Group • Satisfactory performance since 2000 • Working Speed (Variable) : 30 to 100 SPM’s 30 to 100 SPM’s Similar Press supplied to LuK, Port Elizabeth, South Africa in 2007 , , (Photograph taken during inspection at ISGEC Works) 22
LuK, Sorocaba, Brazil Machine Building Division • 1500T Hydraulic Press commissioned at LuK, Brazil in 2008 • High Speed Hydraulic Press with • High Speed Hydraulic Press with dry cycle time of 3.3 seconds 23
LuK, Taicang, China Machine Building Division • 630T and 160T Mechanical Presses commissioned at LuK, China in 2006 24
LuK, Buehl, Germany Machine Building Division 630T 630T Mechanical Press commissioned at LuK, Germany in 2008 25
General Motors, San Louis Potosi, Mexico Machine Building Division • One of the three 1000T Link Drive Mechanical Presses manufactured for GM, Mexico f t d f GM M i • These Presses are part of Automated Tandem Press Line supplied by WIA pp y (Photograph taken during inspection at ISGEC Works) 26
Tata Motors, India Machine Building Division • 1200T Hydraulic Press for D Deep Drawn Sheet Metal D Sh t M t l Components We have so far supplied 11 Presses to this customer 27
UTW, Drolshagen, Scheda, Germany Machine Building Division • 1200T Hydraulic Press for component tryout built to JIS 6403 Special Grade 28
Wheels, India Machine Building Division • 2000T Hydraulic Press for Hot Forming of Earth Mover Wheels We have so far supplied 27 Presses to this customer 29
Force Motors, India Machine Building Division • 2000T Hydraulic Press manufactured for Force Motors, Pune, supplied in January 2008 • Repeat order for machine supplied in year 1999 li d i 1999 • 4 Point CNC Die Cushion • Cushion in Slide • Manufacturing components for Mercedes Utility Vehicle (Photograph taken during Inspection at ISGEC Works) 30
Hemming Presses: Ford, Marubeni (Suzuki), Honda Machine Building Division • Repeat Orders from Ford, India • 6 Presses Supplied 6 Presses Supplied to Marubeni (Suzuki India Project) • Similar Presses supplied to Honda Motors 31
Machine Building Division 32 PRODUCTION FACILITIES ISGEC Machine Building Division
Production Facilities MANUFACTURING CAPACITY – 12 LINES PER YEAR Machine Building Each Equivalent to A1 Line (1500T Press) Division • Work Force : 450 • Shop Area: 20,000 sq.m. • Maximum Crane capacity: 200T • Assembly Pits : 4 • 85 Qualified Engineers • Maximum pit size : 25m x 10m x 5.5m 33
One of the Shops for Assembling and Machining Production Facilities
Production Facilities • Horizontal Boring Mills: Machine Building - 15 Nos. (including 7 axis Division CNC) - Maximum Ram Size (square): 550mm (square): 550mm - Maximum size: 16m x 4.5m x 2.4m (X x Y x Z) • Plano Millers - 2 Nos. Table Size: 6000 mm x 3000 mm Clear Height: 3000mm 35
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