Automatic precision turning
About us A&B Torneria Automatica Srl A&B Torneria Automatica was founded in 1997 by Alfredo Casati, Beppe Putelli and a Via Campagna, 28 fjnancing partner. In just 4 years, the company 25030 Berlingo, BS - Italy has successfully established itself on the Tel +39 030 7759889 national market as producer of brass precision Fax +39 030 7759887 mechanical components. E-mail: commerciale@aebtorneria.it In 2007, A&B added to its fmeet of machinery Area: 7000 m² by acquiring the fjrst numerical control lathe, ensuring increased fmexibility in the processing of difgerent materials, for small series and for components of greater importance in terms of production. The following year (2008), Luca and Marco Taiariol became new partners of the company (currently part of DLM Holding Srl). In 2011, in order to increase production capacity T&R Technology & Renewal Sp. z o.o. for materials made of alloys other than brass, A&B Torneria Automatica set up an important partnership with T&R Technology and Renewal. Al. XX-lecia 21 A This partnership has enabled, among other 96-515 Teresin k/ things, the management of the production of Sochaczewa - Polonia Tel +48 46 861 32 03 more complex components, such as assembled Fax +48 46 864 40 16 parts and products involving secondary E-mail: info@ processing. tandrtechnology.pl In 2015, as part of an internationalisation objective, T&R Technology was purchased by Area : 2500 m² A&B Torneria.
A&B GROUP
Business areas A&B Torneria Automatica produces custom- built components and products for this sectors: ◊ Civil and industrial construction Water & Heating, Plumbing, Hydraulics, CIVIL AND INDUSTRIAL CONSTRUCTION WHITE Electrical, Pneumatics, Lighting ◊ White White goods, household appliances ◊ Methods of transport Cars, heavy vehicles, agricultural machinery, ships, boats, trains, aeronautics ◊ Electronics ELECTRONICS METHODS OF TRANSPORT Telephone, digital satellite TV, hardware, cameras, e-cigarettes, domotics ◊ Specialist Tools, hardware, gardening, carpentry ◊ Medical Dentistry, orthopaedics, surgery, medical gas SPECIALIST SPECIALIST
Technology ◊ Technical support in the planning phase to develop new products and any necessary modifjcations of existing products. ◊ Turning using a new and refurbished pool of machinery, consisting of multiple-mandrel automatic lathes with integrated numerical TECHNICAL SUPPORT control tools. ◊ Quality control from beginning to end of manufacturing in a state-of-the- art laboratory with optical machines, TURNING PACKAGING profjlometer and sensors. ◊ Surface grinding to complete the turning process improving the surface appearance WASHING QUALITY CONTROL and roughness of the product. ◊ Standard washing process is done with modifjed alcohol. Customised programmes can be set for components with a more SURFACE GRINDING complex shape. A protective product can be used for components produced using materials subject to oxidation. ◊ Standard packaging is carried out by an automatic line. Manual packaging and placed method can be used for the fragile components or on customer’s demand.
Materials ◊ Ferrous materials - Non alloy structural - Automatic - For case hardening - Carbon - Carbon for hardening - Alloys - For superior tempering - For bearings - Stainless - Non alloys - For chrome plating ◊ Non ferrous materials • Brass - Standard and corrosion-proof alloys - Lead-free alloys • Aluminium - 2000 series – Avional - 6000 series – Anticorodal - 7000 series - Ergal
Turning A new and refurbished pool of machinery, consisting predominantly of multiple-mandrel automatic lathes with integrated numerical control tools for the most sophisticated GILDEMEISTER SPEED 20-11 STAR SR32J II MIYANO BNJ 51-SY2 Ø 3-25 mm, QUANTITY: 3 Ø 6-32 mm, QUANTITY: 1 Ø 30-51 mm, QUANTITY: 1 production processes. Automatic loading of raw material and oil lubrication allow us to achieve maximum operational effjciency . GWM TECH G20-6AC SCHUTTE SE16/25 INDEX MS 25 Ø 5-22 mm, QUANTITY: 12 Ø 8-30 mm, QUANTITY: 19 Ø 16-35 mm, QUANTITY: 39 GWM ITALIA IMX25 CNC GWM TECH S32-6AC GWM TECH S40-8AC SCHUTTE SF 67 Ø 5-35 mm, QUANTITY: 5 Ø 12-32 mm, QUANTITY: 2 Ø 12-72 mm, QUANTITY: 4
Quality With the aim of ensuring that clients are supplied with products which comply with legal standards and efgectively meet their production requirements, we guarantee meticulous quality control throughout the production process. MAHR ROUGHNESS MITUTOYO OPTICAL CNC MACHINE ◊ Receiving raw materials random checks on dimensions of materials supplied and batch creation for traceability throughout. ◊ In-line checks checkpoints throughout the production area: Vici Vision for measuring external profjle, calibration, altimeters and intermediate testing linked via web. The standard cycle includes checks every two hours on all dimensions, while for difgerent requirements we can carry out statistical analysis through Xbar-R charts and customised checking cycles. ◊ Laboratory testing mitutoyo optical machines and Zeiss probe and profjlometer to complement the in-line checks. Digital and manual magnifjcation and Zeiss surface indicators for surface testing. Monitoring of production is MITUTOYO PROFILE VICI CNC CONTOUR ZEISS CNC MACHINE carried out with the aid of QDAS software, and PROJECTOR MACHINE we guarantee all our clients a PPM level equal to 2,000. ◊ 100% controls checkpoints for the visual selection and removal of excess material.7 ◊ Checks on reception of externally-processed items to ensure functionality following any external processing. ◊ Random checks random checks on the chemical composition of the material, using external laboratories. PGS CNC CONTOUR MACHINE FISHER COULOSCOPE
Washing and packaging The standard washing process using modifjed alcohol is facilitated by automatic loading of the mesh crates and indication of the wash cycle according to the quality plan. For components with a more complex shape, customised programmes can be set, including the use of ultrasound. For components produced using materials subject to oxidation, a protective product can be automatically selected and used. Standard packaging is carried out by an automatic line which builds the cardboard boxes and fjlls them with the items before weighing them to ensure they do not exceed legal limits for manual lifting, then labels them and stacks them on europallets. Manual packaging difgers from this method in that is is supervised by an operator in order to protect the items’ fjnish; the placed method is also possible, where the operator places the items in suitable blister packs to prevent damage during transit.
Services The Group ofgers additional processes and services with the aim of complete and personalized satisfaction of clients’ requirements. GALVANISED SURFACE TREATMENTS: PROTECTIVE COATING: • Polishing • Nickel • Brushing • Chrome • Grinding • Zinc • Tumbling • Anodising • Diamond dressing • Copper • Lapping • Satinising • Pickling OTHER SERVICES: • Mechanical processes • Selection HEAT TREATMENTS: • Assembly • Normalising • Annealing • Tempering • Hardening
A&B Torneria Automatica Srl T&R Technology & Renewal Sp. z o.o. Via Campagna, 28 Al. XX-lecia 21 A96-515 Teresin k/ 25030 Berlingo, Brescia - Italy Sochaczewa - Polonia Tel +39 030 7759889 Fax +39 030 7759887 Tel +48 46 861 32 03 Fax +48 46 864 40 16 E-mail: commerciale@aebtorneria.it E-mail: info@tandrtechnology.pl www.aebtorneria.com
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