8/30/2017 Content of the Presentation Company profile 18 th National Award for “Excellence in Energy Saving Projects Energy Management – 2017” Innovation in projects implemented Confederation of Indian Industry How close to Global best In SEC % Reduction in SEC w.r.t. previous years Involvement of employees, monitoring and reporting Presentation by , GHG Inventorisation Utilization of Renewable energy Kirloskar Oil Engines Limited (KOEL) Utilization of waste as a fuel Kagal, Kolhapur Plant Amount of replication arising out of Best Practices implemented on energy front in Green Supply Chain Implementation of corrective / preventive actions from ISO 50001, ISO 14000 & ISO 9000 certification 1 2 KIRLOSKAR OIL ENGINES LIMITED KIRLOSKAR OIL ENGINES LIMITED KIRLOSKAR OIL ENGINES LIMITED KIRLOSKAR OIL ENGINES LIMITED IGBC – “ Gold” Certified Building GreenCo – “ Gold” Certified Plant KIRLOSKAR OIL ENGINES LIMITED 4 KIRLOSKAR OIL ENGINES LIMITED 3 1
8/30/2017 Accolades Energy & Environment Accolades Energy & Environment CII - National Award for “Excellence in Energy Efficient Unit 10-11, 11-12 , 13-14,14-15 & Kirloskar Group Inter-competition Awards by auspicious “ Energy Efficient Units” 12-13 & 15-16 hands of Eminent Personalities in Energy Sector KOEL won for “Parivartan Corporate Sustainability Stewardship Award” for their efforts in Resource Conservation 2 times 10-11 & 13-14 Kagal Plant also bagged 2 nd Excellence Award for year 11-12 and “Certificate of Excellence” award for 15-16 in State Level Energy competition by MEDA in Engineering Sector 5 6 KIRLOSKAR OIL ENGINES LIMITED KIRLOSKAR OIL ENGINES LIMITED About Kirloskar Oil Engines Ltd About Kirloskar Oil Engines Ltd Incorporated in 1946 as a part of the Kirloskar Group of Companies, KOEL is an engineering conglomerate, founded by the late Mr. Laxmanrao Kirloskar. KOEL is involved in the manufacture of internal combustion engines, generating sets and parts, which are used for various applications, such as agriculture, industrial, stationery power plants and construction equipment, among others. 7 8 KIRLOSKAR OIL ENGINES LIMITED KIRLOSKAR OIL ENGINES LIMITED 2
8/30/2017 Our Values, Vision and Promise 2021 Kirloskar Oil Engines Ltd-Kagal plant Kagal ( Kolhapur ) Plant Total Employees as on date - 1181 Managers ( TL, GL & UL) - 191 Operators (Team Associates) - 990 Initiatives TPS 5S QMS, EMS & OHSAS ENCON Kaizen & POKA YOKE Autonomous Maintenance Six Sigma, QC Activities Standardized Work 9 10 KIRLOSKAR OIL ENGINES LIMITED KIRLOSKAR OIL ENGINES LIMITED KOEL adopted CII program Production Process at Kagal Mission for Sustainable Growth - 2007 Machining Lines Receive Bought out Specific Energy And Water Consumption Specific Generation Of Waste & Waste finished components •Reduce by 3-5% every year over next ten Going To Land Fills years . •Reduce by 3-5% every year over next ten Crank Case years Use Of Renewables Energy GHG Emissions And Other Process Storage •Increase by 5% every year over next ten Emissions Cylinder years. •Reduce by 3-5% every year over next ten Head years Engine Assembly Recyclable And Enhance Recyclability Of Share Of Harvested Rainwater In The Resources Overall Annual Use Of Water Crankshaft •Increase use of resources embedded in the •Increase by 5% every year over next ten Engine Painting Engine Testing product. years Storage Dispatch Up fitment Life Cycle Assessment Criteria For New Adopt Green Purchase Policy Products. •Adopt Green Purchase policy & Camshaft •Incorporate Life Cycle Assessment in incorporate clean technologies at design alternative technologies and products . stage Product Stewardship Program Depletion Of Natural Capital •Promoting and managing Product •Reduce by 5% every year over next ten Connecting Stewardship Program, By forging years rod partnership with business and communities. KIRLOSKAR OIL ENGINES LIMITED 11 12 KIRLOSKAR OIL ENGINES LIMITED 3
8/30/2017 Doshas in Ayurveda and Pachmahabhutas KOEL- Energy Policy Solar energy Benchmarking of products with the Executive Chairman Shri. Atul regional and national best. Kirloskar signed Energy Policy - HVAC indicates Strong Commitment Procurement of high energy efficient Movement products and technologies from Top Management towards Key Highlights of Policy Eliminating wastage of energy and ENCON promoting reuse and recycling of resources 3 rd Revision Promoting and increasing use of in repsect to Fossil fuels Wind energy renewable energy resources, within Changes in Global Energy and outside Scenario Adopting New Building Norms Processes Illumination Involving all stake holders in the energy conservation Sharing and enriching our experiences on energy conservation within & Water Electrical & Thermal resources Outside group 13 14 KIRLOSKAR OIL ENGINES LIMITED KIRLOSKAR OIL ENGINES LIMITED Energy and Environment Environmental & Energy Policy. ISO 14001:2015 Certification for Environmental Management system. GreenCo Gold Certification Green Building. Energy Conservation. Employee Involvement Renewable energy. Water Conservation. Rain water Harvesting Waste Recovery. Hazardous Waste Management. Online Energy Monitoring. Carbon foot Print Reduction. Sustainability Reporting. KIRLOSKAR OIL ENGINES LIMITED 15 KIRLOSKAR OIL ENGINES LIMITED 16 4
8/30/2017 ENCON Team Energy planning-Idea Generation Chairman & Mentor -VMD Leader-NNK Champion-SPP Stores Maintenance Utility Planning Production Finance HR SCM 17 18 KIRLOSKAR OIL ENGINES LIMITED KIRLOSKAR OIL ENGINES LIMITED Employee Involvement & Employee Involvement & ENCON Capacity Building Programs ENCON Capacity Building Programs No of Training No of Training Date of Duratio Date of Duratio SN Training Program Faculty particip Man- SN Training Program Faculty participan Man- Training n (Hr.) Training n (Hr.) ants hrs. ts hrs. CII- 14 th National Energy 9 EMS & OHSAS Awareness Mr.Nilesh Upankar 12-Sep’13 3 32 96 19 th & 20 th 1 Conservation Award CII Hyderabad 16 5 80 August 14 Mr.Shailendra Hyderabad 10 Six Sigma Green Belt 19-20-Feb ’14 8 46 368 20 th January Rahigude MEDA 9 th State Level Award 2 MEDA Pune 4 5 20 Mr.Shailendra 19-20-Mar’ 14 11 Six Sigma Green Belt 8 70 560 7 th April to Rahigude 14 ISO 50001 Lead Auditor 3 BSI Pune 45 2 90 11 th April 14 Green Building Rating Course 12 CII 28-29-Nov’ 13 16 2 32 9 th May 13 Systems 4 IEX Power Trading MCCIA 3 5 15 17 th October 13 EMS Legislation Mr.Sachin Rahalkar 09-Jul’ 13 4 22 88 Parivartan Sustainability Sustainability Outlook 5 9 2 18 Award New Delhi 13` 14 OHS Legislation Mr.Sachin Rahalkar 10-Jul’13 3 22 66 26 th & 27 th 6 GreenCo Summit, Chennai CII GreenCo team 16 3 48 Jun 14 GreenCo Meeting Pune – CII GreenCo Pune 13 th June 14 Total man 7 4 3 12 TATA Motor Visit Chapter Team Hrs. 1897 MEDA Kolhapur & One day workshop 13 th February Department of 8 6 5 30 Renewable energy & Energy , Shivaji 14 energy efficiency University 19 20 KIRLOSKAR OIL ENGINES LIMITED KIRLOSKAR OIL ENGINES LIMITED KIRLOSKAR OIL ENGINES LIMITED KIRLOSKAR OIL ENGINES LIMITED 5
8/30/2017 Energy Efficiency Energy Efficiency Celebration ENCON WEEK Every Year (14 Dec. to 20 Dec.) Celebration ENCON WEEK Every Year (14 Dec. to 20Dec.) Tree Plantation Competition Response From Employees 16-17 Poem Competition -213 Encon Gallery competition - 8 Poster Competition – 120 Opportunities – 11 Encon Projects - 46 Slogan Competition - 1322 Encon Project - 100 Total 1878 Entries Suggestions - 58 Award Function 22 KIRLOSKAR OIL ENGINES LIMITED KIRLOSKAR OIL ENGINES LIMITED Creating Sustainable Future Energy Efficiency Mass Tree Plantation Celebration World Environment Day This year 1251 Trees are planted on the occasion of World Environment day . Till date @ 7000 Trees are well grown up in the Plant premises Celebration of World Environment Day KIRLOSKAR OIL ENGINES LIMITED 23 KIRLOSKAR OIL ENGINES LIMITED 6
8/30/2017 Energy Pyramid for Efficient use and adoption of renewable energy Grid Energy dependency further reduced by increased use of Renewable Energy sources & devices Energy Requirement reduced by adoption of Sustainability energy efficiency measures, Energy …A Resource process changes & new products Business As usual energy requirements & adopting operating changes 25 26 KIRLOSKAR OIL ENGINES LIMITED KIRLOSKAR OIL ENGINES LIMITED Power & Fuel 2016-17 Power & Fuel 2016-17 Deaprtmentwise Energy consumption share FY16-17 Share of various energy sources Cost of energy, Rs.M LPG, 20% LPG, 8.05 29% 7.9% MSEDCL, 8% 34.1% HSD, 0% MSEDCL, HSD, 1% 66.09 8% 88.20 38.5% 6% 3% 4% 12% Wind+Solar, 9% Wind+Solar, 19.5% 31.17 EP-1 Machine shop EP-1 ME -ATPP EP-1 SE-ATPP EP-2 Machine shop EP-2 ATPP Genset and fabrication Common utilities Fire fighting ETP Lighting Compressor KIRLOSKAR OIL ENGINES LIMITED 27 KIRLOSKAR OIL ENGINES LIMITED 28 7
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