Transportation Engineering Samco Machinery Samco utilizes Copra FEA - PowerPoint PPT Presentation

Transportation Engineering Samco Machinery Samco utilizes Copra FEA (Finite Element Analysis) for developing precise tooling designs. With this technology we can test the tooling on a “virtual” mill maximizing the final design tolerances. The advantage is pinpoint accuracy at each roll stand virtually eliminating unwanted strip shape fluctuation. Standard Compliance Our commitment to quality and customer service laid the foundation for ISO 9001 acceptance. The ISO 9001 framework of international quality standards were used to enhance our existing dedication to produce the highest quality products and to provide excellent customer service. Samco Machinery was the first company in the roll forming industry to receive ISO 9001 certification. This again puts Samco in a unique position to insure the highest level of quality and service to our customers. Project Management Samco utilizes a robust Project Management Process to ensure the highest level of quality and satisfaction. Our team includes an Automotive project Manager experienced with the exacting requirements in this industry. Each milestone enables our team and customers with detailed information and project awareness. Mandatory documentation delivers to our customers detailed information necessary to ensure the highest levels of overall project satisfaction. 1

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Tata nano • 6 Nano parts on one rollformer • Complete turnkey solution designed and build in Canada, supplied to Tata in India • One piece long member with unique stretch bending process • Rollform – stretch bend – notch, post punch 4

Tata nano Rollforming 5

Magna (Cadillac) Automotive Line for structural parts for Magna (Cadillac Project) Max Yield 1,500 MPa Uncoiler, flattener, feeder, 300 Ton Samco Hydraulic press, 24 pass roll former with cassettes, in-line sweep unit and in-line high frequency welding 6

Structural Member Rollformer Heavy duty, high efficiency rollforming line, taking heavy gauge, high strength materials and rollforming it pre-cut and pre-punched into U-channel form Key Features: • Runs materials with yields of 460 MPa - 660 MPa; • Allows adjustable web and flange heights over a range of gauges • Allows for quick gauge changeovers at the touch of a button • Rafted rollformer for quick profile changeover 7

Structural Member Rollformer Benefits of this Rollformer Include: • Substantial profile combinations for maximum production flexibility • Rafted design minimizes tooling changeover times • Heavy duty gearbox and drive systems, shafts, and stands ensure years of trouble free production 8

Automotive Door Panel A continuous automotive door panel line and parts containing different web lengths can be formed in the same rollformer with minimal operator adjustment. The formed coil strip exits in a run-out conveyor. Key Features: • 10K Single Ended Uncoiler • Edge Trimmer mounted on Flattener Table • Length Control System with Stop and Go operation • Pick and Place operation (for blanks) • Samco Duplex Rollformer with Stub-Shaft Design (RAFTED) • 6’ – 10’ long Exit Conveyor 9

Automotive Door Panel Benefits of this Rollformer Include: • Full time Drive and Hydraulic Mandrel Expansion • 2 adjustable trimmer blades for different widths driven by Flattener Drive • Pick and Place Operation allows blanks to be stacked and collected prior to entering the Roll Former. • 10 ’ Run Out Conveyor Runs the finished products to buffer or stacking station. 10

Automotive Customers 11