The Boryszew Group Boryszew S.A. is the parent company to one of the largest and global industrial groups in Poland. RUSSIA POLAND 109 GERMANY 6011 Established in 1911, listed on the Warsaw Stock 1774 EMPLOYEES EMPLOYEES GREAT BRITAIN EMPLOYEES Exchange since May 1996. 1 BELARUS EMPLOYEE 38 EMPLOYEES SPAIN MEXICO 101 120 CHINA EMPLOYEES EMPLOYEES 307 Employees EMPLOYEES CZECH REPUBLIC FRANCE 340 Over 10,000 employees at 60 significant 144 EMPLOYEES EMPLOYEES companies located in 12 countries on 4 BRAZIL INDIA continents. 105 ITALY 65 153 EMPLOYEES EMPLOYEES EMPLOYEES
Boryszew Group revenues In 2017 the Boryszew Group had PLN 6.29bn / ca. EUR 1,462 mln revenues, PLN 335 mln / ca. EUR 109mln EBIT. 6,290 290 1,604 Consolidated financials 1,568 EUR [mln] 2015 2016 2017 Revenues 1,320 1,312 1,463 EBITDA 60 91 109 1,521 margin 4.6% 6,9% 7,45% EUR/PLN: 4.3 1,597 2017 17
Boryszew Group sales split by segments 3,5% 4,5% Non-ferrous metals Automotive Chemical The key segments of activity are: Others • automotive, • non -ferrous metals, • chemicals 32% 59,5% The Group is also involved in other activities, i.e. related to energy sector and trading.
Boryszew S.A. Automotive Sector Structure Employees : 2490 Employees : 2201
Important products divided into business sectors Boryszew Group Automotive sector revenues 2017: 478 mln EUR 222,5 mln EUR/2017 255,5 mln EUR/2017 EUR/PLN: 4.3
BAP Boryszew Automotive Plastics Boryszew Boryszew Kunststofftechnik BAP Head Office Deutschland GmbH Boryszew Boryszew Boryszew Tensho Gardelegen Oberflachentechnik Torun Deutschland Deutschland GmbH GmbH Ostaszewo BAP Head Office Prenzlau Braunschweig Sales Head Office Boryszew Head Office Theysohn Warsaw Formenbau GmbH Langenhagen Head Office Theysohn Kunststoff GmbH Salzgitter BRS YMOS GmbH ATK Plastikarska Technologie Idar-Oberstein Boryszew Boryszew Jabloniec Plastik RUS Formenbau Deutschland Dzierzynsk GmbH (WEDO) Doberschau
Boryszew Oberflächentechnik Deutschland GmbH Prenzlau Volkswagen Audi Daimler Employees: 354 Total number of injection molding machines: 23 Clamping force 1 x 40 t 2 x 150 t 4 x 210 t 1 x 320 t 1 x 100 t 1 x 180 t 1 x 220 t 3 x 350 t 1 x 110 t 5 x 200 t 1 x 275 t 2 x 400 t New acquisition 2018 (1 x 850 t) Technology: • 1K • 2K • Mono -sandwich • internal gas pressure
Boryszew Oberflächentechnik Deutschland GmbH Prenzlau Core competencies: Inside door opening mechanisms Inside chrome screens Outside chrome screens
Boryszew Tensho Poland Ostaszewo Volkswagen International Volkswagen National Toyota Boshoku Elematec Skoda Inter Company BDK Inter Company Theysohn Employees: 321 Total number of injection molding machines: 32 Clamping force 1 x 45 t 3 x 250 t 2 x 450 t 3 x 850 t 1 x 2700 t 2 x 50 t 1 x 330 t 2 x 550 t 2 x 1300 t 1 x 3500 t 2 x 80 t 1 x 350 t 2 x 650 t 3 x 1600 t 2 x 110 t 1 x 420 t 1 x 800 t 2 x 2500 t Technology: • Heaco x 1 • E -Mold x 6 • Super Charger x 2 • Gas Assist x 2 • EMCO x 5
Boryszew Tensho Poland Ostaszewo Core competencies: welded parts mediumparts large parts
AKT plastikarska technologie Cechy spoi. s r.o. Jablonec, Czech Republic Audi IC Volkswagen Magna Skoda Grupo Daimler GM Seat Other Johnsons Miele Control Employees: 360 Total number of injection molding machines: 39 Clamping force 1 x 35 t 1 x 125 t 2 x 330 t 3 x 800 t 5 x 50 t 1 x 200 t 1 x 420 t 4 x 1000 t (2x2k) 4 x 80 t 4 x 250 t 1 x 500 t 1 x 1300 t 2 x 110 t 2 x 300 t 4 x 650 t 1 x 1500 t Technology: • 1K, •2K • tamp print • Paint shop • welding
AKT plastikarska technologie Cechy spoi. s r.o. Jablonec, Czech Republic Core competencies: Engine covers Water box covers Column cladding
BRS YMOS GmbH Idar – Oberstein Volkswagen International Volkswagen National Audi Bentley Tier 1 Porshe Non - Automoti Employees: 176 Total number of injection molding machines: 12 1 x 25 t 1 x 60 t 2 x 150 t 1 x 320 t 1 x 35 t 1 x 80 t 1 x 240 t 1 X 350 t Clamping force 1 x 50 t 1 x 130 t 1 x 250 t Technology : 1K/interior gas pressure Total number of Zinc die-casting machines: 22 1 x 20 t 1 x 24 t 1 x 40 t 5 x 60 t 3 x 80 t 2 x 125 t 1 x 160 t 4 x 200 t 4 x 315 t Technology: Hot chamber
BRS YMOS GmbH Idar – Oberstein Core competencies: Cargo-fastening systems Tail release systems Door openers / handles Luggage net systems Fitting systems Engine parts
Boryszew Kunststofftechnik Deutschland GmbH Gardelegen Volkswagen Johnson Controls Sonstige Draxlmaier GM/Opel Magna Daimler Porsche Employees: 725 Total number of injection molding machines: 86 Clamping force 1 x 30 t 4 x 110 t 2 x 330 t 5 x 800 t 2 x 35 t 1 x 150 t 6 x 350 t 3 x 1000 t 1 x 40 t 6 x 200 t 8 x 420 t 2 x 1300 t 11 x 50 t 13 x 250 t 5 x 500 t 2 x 1500 t 6 x 80 t 4 x 300 t 2 x 600 t 2 x 2000 t
Boryszew Kunststofftechnik Deutschland GmbH Gardelegen Technology: • Injection molding 1K • Ultrasonic welding • Injection molding 2K • Tampoprint • Painting (directly or in the conversion process) • Injection molding 3K • Assembly • Foaming process • Flocking Interior • Storage compartments • Dashboard • Centre console Engineering / • Steering column housing / electrical engineering Steering column shroud • Engine cover • Glove box Exterior • Battery console / Battery mount / • Door pull handle / switch panel • Footwell trim / step treads Battery bracket • Wheel Arch / Wheel Housing • Column covering / Column cladding • Water circuit / filler neck • Stone Chip Protection / • Air Vent • Oil circuit / filler neck Stone Guard / Rockfall protection • Seat cover / seat lining • Ventilation frame • Side cover / Side panel • Front-end carrier / Lock carrier / car • Other Technical Parts boot
Boryszew Kunststofftechnik Deutschland GmbH Gardelegen
Theysohn Kunststoff GmbH Salzgitter Volkswagen National Volkswagen International Audi Skoda Seat Non-Automotive Employees: 306 Total number of injection molding machines: 26 Clamping force 1 x 160 t 1 x 800 t 1 x 1100 t 2K 2 x 2300 t 1 x 440 t 3 x 1000 t 1 x 1500 t 2K 1 x 2300 t 2K 5 x 660 t 1 x 1000 t 2K 1 x 2000 t 2K 1 x 660 t 2K 7 x 1100 Technology : 1K, 2K
Theysohn Kunststoff GmbH Salzgitter Core competencies: Wheel houses Underbody Door Covers
Boryszew Plastic Rus Dzerzhinsk Skoda Volkswagen Toyota Boshoku 2ndTiers Mercedes-Benz Non-Automotive und Diverse Employees: 150 Total number of injection molding machines: 15 Clamping force 2 x 35 t 1 x 130 t 3 x 500 t 2 x 1300 t 1 x 80 t 3 x 280 t 1 x 800 t 2 x 2000 t co-injection function
Boryszew Plastic Rus Dzerzhinsk Chemical laboratory Injection area • measurement of humidity 3D labaoratory and volatile substances • 15 new molding machines • colour measurement Sumitomo Demag • 3D measurement of parts and • gloss level measurement • Demoulding is completely automated and finished products • density test performed by robots-manipulators • filler detection • detection of melt flow index • aging test • colour visual inspection Interior System Exterior System • Instrument panel storage pockets • Underbody instrument panel • Wheel Housing • Floor rail • IP carrier • Pillar • Underbody covering • Steering column trim • Air Vents • Trunk Trim • Glove box • Defroster nozzles • Front covering / Rear covering • Door handle • Trim pannels • Center console • Roof module • Bumper parts
Boryszew Components Poland Toruń, under construction • Surface area: 17,500 m • Main activities: plastics electroplating, injection moulding, assembly • Number of employees: 390 • Number of machines: 15 • Size of machines: 40 t – 400 t • Production capacity: 400,000 m2
Theysohn Formenbau GmbH Langenhagen Employees: 202 - incl. approx. 13 trainees Tools of up to 25 tons/ approx. 60 tools per year
Theysohn Formenbau GmbH Langenhagen Core competencies: Non-Automotive Automotive • Deposits • Pillar trims • Bottle crates • Pallets • Underbodies • Seat covers • Containers • Battery Boxes • Wheel arches • Door and wheel covers
Boryszew Formenbau Deutschland GmbH Doberschau Employees: 113 - 7 apprentices Complete production of injection moulds (up to 18 tons of total weight) Machinery : • 3x 3 -axis milling machining center (Hermie, covers) • 4x 5 -axis universal milling and drilling machines (DMG) • 3x Turbo milling machines (OPS -HSC, Kuhlmann, Matra • 2x Deep drilling machine (Buck, Auerbach) • 4x Grinding machines (Giebel & Hotz, ABA) • 1x Laser welding machine (Trumpf) • 3x Wire cutting machines (Charmilles, AGIE) • 7x Vertical eroding machines EDM (AGIE, MAHO) • 6x Injection moulding machines50 - 420t (DEMAG) • 1x CNC -Measurement machine (Zeiss) • 2x Spotting and try -out presses (Reis)
Boryszew Formenbau Deutschland GmbH Doberschau Core competencies: Wheel housing liner Underbody Front grille (Galvano) Vehicle exterior Glove box Venting filter Vehicle interior Filter housing Chain saw housing Automotive Non -
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