Team Members: Facilitator: Bradley Pasbjerg Prof. Lixin Dong Chengeng Qu Matthew Marcantonio Company contact: Ali Behbehani Jeffri Narendra
Design Specification Solution Risk Analysis Progress Schedule Budget
Temperature accuracy: ◦ Within ±1C˚ Temperature range: ◦ -40C˚ to 85C˚ Fast heating 24/7 operation Temperature deviation alert
Control System: ◦ PWM ◦ PID Cooling System: ◦ Liquid Nitrogen Temperature Sensor: ◦ Accuracy ◦ Size Digital User Interference
Temperature Sensor PID Control Algorithm Microcontroller Phase Fired Chamber Controller User Interface Alert system (12 button keypad)
Phase fired controller
PID Control Unit PID Type C equation
PID algorithm determines phase control position Zero Cross detector triggers interrupt which begins a timer on the MCU Phase controller triggered after timer reaches set point Should work for both heating and cooling
Working with wall voltage at high current. ◦ 120V AC @ 15A Existing insulation is good enough Thermodynamics of the chamber
Heater Batteries
Components Ordered User Interface Functional Interrupt functional, but sporadic. Zero cross detector might not be getting a high enough voltage from our 10V test source. Testing with AC line voltage needs to be done.
Implement Design March / 20 th - 30 th Testing Design April / 5 th – 18 th Prepare for Design Day April / 23 th – April / 27 th
Microcontroller Provided Temperature Sensors $7 Liquid Nitrogen $50 Keypad $8 Alternistor $.73 LCD Provided Zero Cross Detector $.67 Total $66.40
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