Table of Contents 1. Overview : Spark Minda, Ashok Minda Group Company Presentation : Minda Corporation Ltd – Die Casting Division 2. 2 www.minda.co.in
GROUP OVERVIEW Primar maril ily Automo motiv tive Indu dustr try Founded ded in 1958 by Late te Shr hri. i. S.L Minda nda UZAVTO TOSON SONOAT Grou oup p Ann nnual al Turn rnov over: Spa park rk Mind inda a Emplo loyees – Our JV/Collaboration INR R 3200 0 Cr./ ./USD SD 533Mn Mn. . (FY 2014-15) 15) 14,00 000 0 People ple & Gro rowing ing with Global Leaders 3 10/7/2016 www.minda.co.in 3 of 44
GLOBAL FOOTPRINT Uzbekist ekistan: an: German any: : 1 Plant 1Plant Czec ech h Repu epublic: : USA: Minneapolis Japan: pan: 1Plant Boston Local Representative Design Office Polan and: d: & 1 Plant Warehouse Vietnam tnam: 1 Plant Indone onesi sia: a: India ia : 1 Plant 26 plants 4 10/7/2016 www.minda.co.in 4 of 44
DOMESTIC FOOTPRINT Haridwar (1) Pantnagar (1) Gurgaon(1) Delhi NCR (9) Pithampur (1) Aurangabad (1) Mumbai (1) Pune (5) Group HQ Plant/Unit Chennai (5) 5 10/7/2016 www.minda.co.in 5 of 44
SPARK MINDA GROUP: PRODUCT LINES Our Product Lines Driver Information & Safety, Security & Interior Systems Aftermarket Telematics Systems Restraint Systems Electronic & Mechanical Security Systems, All Group Products under Safety, Injection Molding, 2K Molding Instrument Cluster, Dashboard E- Bike Controllers, Immobilizers, Security & Restraint Systems , Process : Assemblies, Digital Clocks, Tank Latches, Striker, Door Handles, Driver Information & Telematics Kinematic Component & Units & Gauges, Chime Bells & Electronic Body Controllers, Start Systems, Interior Systems Premium Surfaces, Garnish & Relays, Speed Sensors, Systems, Power Closure Systems, Trims, Dashboard, Consoles, Temperature Sensors, Position Fuel Lid Actuator, RCDL,ESCL, PEPS, Parcel Shelf, Air Vent, Air Duct, Four Wheelers : Sensors, Pressure Sensors, WIF Hood ,Tail Gate, Seat Latch, Ash Tray, Arm Rests, Cup Holder Gear Shift Locks, Wiper Blades, Sensors Hinges, LED Soft Touch, Camera Glove Box , 5th Door Application, Auto Rollup Relays Modules Truck Oil Housing, Cylinder Head Filters (Tractors) Covers, Rear Sheet Structure, Keys (Mechanical & Electronics), Wiring Harness, Coupler & Coupling, Transmission, Coolant Key Duplicating Machines Terminals, Relay & Junction Box, Two Wheelers: Tanks, Interior Steering, Tool Steering Roll Connector Wheel Locks, Helmet Locks, Die Casting Production Control Cables, CDI, Regulators, Al – HPDC,GDC,LPDC Rectifiers, Ignition Coil, Igniters, Zn – Hot Chamber Relays, Filters 6 www.minda.co.in
SPARK MINDA GROUP COMPANIES Minda Management Services Ltd. Group Corporate Minda Corporation Ltd. Safety, Security & Restraint Systems Minda VAST Access Systems Pvt. Ltd. Safety, Security & Restraint Systems Minda Silca Engineering Ltd. Keys & Key Duplicating Machines Minda Stoneridge Instruments Ltd. Driver Information & Telematics Systems, Sensors Minda Furukawa Electric Pvt. Ltd. Wiring Harness & Connective Systems Minda SAI Ltd. Wiring Harness & Connective Systems Minda KTSN Plastic Solutions GmbH. Plastic Interiors, Tooling PT Minda Automotive Indonesia. All Group Products for ASEAN Market Minda Vietnam Automotive Company Ltd. All Group Products for ASEAN Market Minda Management Services Ltd. Design & Marketing Office in Japan UZ Minda LLC All Group Products for Uzbekistan Market Minda Automotive Solutions Ltd. Aftermarket 10/7/2016 www.minda.co.in 7 7 of 44
SPARK MINDA GROUP: MAJOR CUSTOMERS TIER 1 10/7/2016 www.minda.co.in 7 8 of 44
Minda Corporation Limited: Die Casting Division
MINDA CORPORATION LTD. – DIE CASTING DIVISION Casting Process GDC (Stationary & Tilting) Greater Noida, India LPDC HPDC ( 150 T to 530 T) Zinc Hot Chamber ( 30 T to 280 T) Facilities 2 Manufacturing Plants Engineering Center Quality & Testing Laboratory Machine Shop with CNC, VMC Sub- assemblies GDC : Upper Bracket & Handle holders for 2W, Compressor Housings Product Range Pune, India for Turbochargers, Engine Mounting Brackets for 4W, Intake Manifolds , Brake Calipers, Tandem Master Cylinders for brake application, Housings for steering mechanism, Thermo Housing for water & Oil pump application LPDC : Cylinder Heads for 2W, Upper Bracket for 2W HPDC : Master Cylinders for 2W brake application, Seal plates for Turbochargers, Starter motor cover, Head Cover Zinc : Ignition lock, Fuel Tank cap parts for 2W & 4W No. of Employees Pune : 440 , G Noida : 445 ; Total = 885 Nos. Sales 2015-16 : INR 166.33 Cr/ USD 26 Mn Quality ISO 9001:2008, ISO 14001, ISO/TS 16949:2009 Certification www.minda.co.in 10
HISTORICAL MILESTONES - Second plant - GDC facility set commenced in Pune up in G. Noida (Hot Chamber / Al. - LPDC facility set - Merger of Minda SM - Incorporated HPDC) up in Pune Technocast into Minda SM - First business for - Started - Started mfg. of Minda Corp. Ltd. Technocast Master Cyl. Engine parts Compressor - Minda Group - Introduction of hot exclusively for Die - Export started to USA Housing Business - Started mfg. of Founded chamber die casting Casting and Europe steering parts with Honeywell facility at Indonesia 1958 1989 2005 2006 2007 2009 2010 2011 2012 2014 2015 - Die Casting Facility - First plant - Expansion of second - Expansion of GDC - Introduction of Al. (Hot Chamber) commenced in facility exclusively for at Pune. HPDC in Indonesia started for captive Greater Noida HPDC in Pune consumption at (Hot Chamber) - GDC facility Minda Switch introduced Auto with JV from - Powder coating Zadi, Italy machining introduced - First business for bracket (Bajaj) www.minda.co.in 11
MAJOR CUSTOMERS Non Automotive Automotive www.minda.co.in 12
Product Gallery www.minda.co.in 13
Automotive Product Gallery- 2Ws Upper Bracket Handle Holder Caliper Body Cylinder Head Pillion Step Holder Rotor Switch Body Master Cylinder Rider Step Holder Fuel Tank Lid Fuel Tank Body Engine Stay Holder Chain Adjuster www.minda.co.in 14
Automotive Product Gallery- 4Ws Neck Housing Compressor Housing Lock Body Rotor Lock Body cover Engine Mounting Bracket www.minda.co.in TMC 15
PRODUCT GALLERY – GDC Upper Brackets Handlebar Holders (Pulsar 135, 150, 200NS, 200SS) www.minda.co.in 16
PRODUCT GALLERY – GDC Caliper Body 2W Disc brake application Brake application (4W, 3W & 2 Ton commercial Tandem Master Cylinder vehicles) www.minda.co.in 17
PRODUCT GALLERY – GDC Upper Riser Lower Riser Thermo Housing Neck Housing Base Housing Application : Water & oil Application : Steering Application : Steering pumps for HCV System for LCV System for LCV www.minda.co.in 18
PRODUCT GALLERY – GDC Compressor Housings for Turbochargers www.minda.co.in 19
PRODUCT GALLERY – GDC Engine Mounting Bracket Intake Manifold & Pipe www.minda.co.in 20
PRODUCT GALLERY – LPDC Upper Bracket Cylinder Head www.minda.co.in 21
PRODUCT GALLERY – ALUMINIUM PDC Top Handlebar Holder Engine Stay Holder Pillion Step Holder Chain Adjuster Rider Step Holder Bottom Handlebar Holder www.minda.co.in 22
PRODUCT GALLERY – ALUMINIUM PDC Master Cylinders Converted from GDC to PDC to increase the productivity Seal Plate Head Cover Starter Cover DAF Cover www.minda.co.in 23
PRODUCT GALLERY – ZINC PDC Starter Lock Body Fuel Tank Body Fuel Tank Lid Lock Body Fuel Tank Lid (Scooty) (Scooty) (Scooty) Lock Body Lock Body Fuel Tank Lid Fuel Tank Body Lock Body (Dream Yuga) (Activa) (Pulsar 150,180) (Pulsar 150,180) (Discover, Pulsar) www.minda.co.in 24
PRODUCT GALLERY – ZINC PDC (S101) Lock Body (Indica, Sumo, Safari) Lock Parts (Figo) Lock Body (Scorpio, Xylo) Cam Lock Parts (Beat) Lock Body (Alto) Lock Parts (Micra) www.minda.co.in 25
PRODUCT GALLERY – ZINC PDC Non-Automotive components Surround Current Tower Base Small Actuator Block Base Switchgear Body Base Body (RC-42) Assembly Lever Head Switch Base Ring Nut Parts Cam Body (RC-51) Body (RC-69) Socket Housing Valve Body Limit Switch www.minda.co.in 26
Infrastructure Gravity Die Casting www.minda.co.in 27
GDC FACILITY Robotic arm for Auto-pouring Die Casting Facility Machines Capacity : Casting weight up to 15 Kg Technology : 0˚ to 90˚ Tilting with PLC Controlled Other Facility : Sand Core Shooters, T6 Heat Treatment Furnaces ,Sand de-coring ,Gate cutting SPMs etc. www.minda.co.in 28
GDC FOUNDRY EQUIPMENT Core Making Machine Melting Furnace GDC Machine Capacity: Solid & hollow sand Capacity: 250, 300, 500 & Capacity: Max cores up to 5 mm thickness 750kg molten metal / hr 950X950mm pattern Total machine: 04 nos Total machine: 4 nos size Machine Feature: Machine Feature: Total Machine: 15 nos Machine Feature: 1. Shell cores can be made 1. Gas Fired fully automatic solid as well as hollow up to 2. Castable inside lining 1. Can be operated from 0- 5.0 mm thick 90° 2. Both side shooting facility & 2. Temperature locking Rollover with control system parameter www.minda.co.in 29
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