Specialized for Air-Cooled Heat Exchanger Module 1
TABLE OF CONTENTS 1. Brief History 8. Engineering 2. Products 9. Manufacturing Equipment and Facilities 3. Business Volume 10. Quality Management 4. Company Organization 11. Reference 5. Location & Lay-out 12. Clients List 6. Overall Process 7. Manufacturing Capacity 2
1. Brief History Apr 2017 Acquisition of Construction License ( For Site Installation of Steel Structure Module ) Jun 2015 Engineering Cooperation with ACC Team for Air Cooled Condenser Mar 2014 Certified to CSA 47.1 Div.2(CWB Certificate) Dec 2012 Awarded Prize for The One-Hundred(100) Million Dollars Export by Korean Government Mar 2012 Development of Round Header(Patent No. 10-134791) Jun. 2008 Gunsan Shop, ASME U, U2 & S Stamp, ISO 9001, 14001, OHSAS 18001 Certified May 2008 Established Gunsan Shop Jan. 1997 Registered as a member of Heat Transfer Research Institute (HTRI) Jul. 1993 Registered as a member of the Heat Transfer & Fluid flow Service (HTFS) Aug. 1991 Registered as approved vendor for manufacturing the Equipment of power plant in KEPCO (No.180.03-9991) “Korea Heat Exchanger Industrial Co., Ltd.” Established Jun. 1983 3
2. Products Air Cooled Heat Exchanger 4
2. Products Heat Exchanger Module Skid Steel Structure Air Cooled Condenser 5
3. Business Volume Sales order plan for year 2020 : USD 76 Million 200 5% 150 95% 110 105 90 90 100 80 80 76 55 50 50 Air Cooled Heat Exchanger 50 Steel Structure 0 2016 2017 2018 2019 2020 Awared Turnover Products Ratio of Last 10 Years Order received & Turnover (Million U.S.) 6
4. Company Organization C E O C O O Research Management QA/QC Business Production Engineering PM HSE TEAM Institute Support PP Procurement Bundle QA General Affairs Sales Steel Structure Engineering PM QC R&D Team Financial Material Control Estimation & Customer Service Accounting Coating Packing 10 Persons 12 Persons 155 Persons 31 Persons 5 Persons 3 Persons 13 Persons 3 Persons Total : 232 Persons 7
5. Location Lay-out Seoul Sales Office Gunsan Gunsan Factory in F.T.Z Busan * Address : 19 Jayumuyeok 3-gil, Gunsan-Si, Jeonbuk, Korea 8
5. Location & Lay-out KHE Gunsan Shop Shop Name Area(m2) Area(acre) Bundle A’ssy -Shop A 21,900 5.26 B Header Box-Shop 10,120 2.48 C Steel Structure-Shop 9,904 2.43 Galvanizing – Shop D 3,522 0.86 Painting – Shop E 4,323 1.06 F Heat Treatment- Shop 28 0.007 NDE – Shop G 420 0.1 Location - Gunsan, Korea H Material-Shop 1,700 0.42 The Area of Site - 158,856 ㎡ (38.13acre) The Area of Buildings - 54,570 ㎡ (13.1acre ) I Gantry crane 20Ton*4EA 28M*12M J Gantry crane 15Ton*4EA 28M*361M 9
6. Overall Process Shop Working Flow ▶ Efficient and Specialized Working Flow for Air Cooled Heat Exchanger MODULE AREA <KHE LAY OUT> ▶ Whole Process being operated in House including engineering, small parts cutting, structure/header box fabrication, galvanizing, painting, NDE, module assembly and packing ▶ All Module & Goods being exported through GUNSAN Port which is 5 min by truck from KHE Shop HEADER BOX FINNING BUNDLING GALVA. SHOP PAINTING SHOP STEEL STRUCT. HEADER BOX SHOP Starting Starting SHOP Point Point 10
7. Manufacturing Capacity Current Capacity(2019) Bundle Steel Structure Galvanizing Painting Assembly/RIT Light : 20,000 Ton / Year 2,400 Bundle / 30,000 Ton / Year 30,000 Ton / Year 2,400 Module/Year Year Heavy: 50,000 Ton / Year • Automated Production Ratio : 60% • Self Production Ratio (at shop) : 95%, Subcontracted Ratio (out of shop) : 5% 11
8. Engineering Design Computer Programs No Program name Purposes Developer 1 HTRI XACE V7.0 SP3 Thermal design HTRI (U.S.A.) 2 NISA V19.0 Finite Element Analysis (FEA) Cranes Software, Inc.(USA) 3 STAAD.Pro V8i Stress analysis for steel structure Bentley Systems, Inc.(USA) 4 SOLID EDGE ST8 3D Modeling, Drawing and B.O.M Siemens PLM Software(USA) Applicable Code & Standard • ASME Section VIII, Div I & Div II • BC • HPGSL • ASME Section I. • CSA W47.1. Div. II • HEI • ASME B31.1 • CE /PED • JIS • API 661 • DPEM / ARH • MOH • AISC • GOST 14249 • TEMA • ASCE 12
9. Manufacturing Equipment Manufacturing Equipment 1. Finni ning ng Equipments pments ( 1 11 set ets s ) Automatic Finning Machine System Quantity Fin type : embedded ( 5 sets ),Extruded ( 6 sets ) Fin material : aluminum, copper, (4 -11fin/inch) 11 sets Tube size : OD(1/2″ - 2″) ＊ L20,000 ㎜ 2. Welding ding Equipm pmen ents ts ( 2 210 10 set ets / Manual ual & Au Automati omatic ) Welding Machines Quantity Automatic submerged arc welding train system for air cooled heat exchanger 5 sets headers Submerged arc welding machine 11 sets Gas tungsten arc welding machine(TIG) 55 sets Gas metal arc welding machine (MIG, CO2) 40 sets Shielded metal arc welding 66 sets Arc(air) gouging machine 4 sets Manipulator for welding machine (OD 3000 ㎜＊ L3,000 ㎜ ) 2 sets Turning roll for welding machine (60 ton, 30 ton, 10 ton) 13 sets Baking & drying oven for electric rods (Controlling temp : 0 ℃ - 350 ℃ ) 9 sets Inside automatic welding machine (Stroke : 400L) 2 sets Automated and Submerged Gas Welding machine 2 sets Nozzle Automated Welding machine 1 set 13
9. Manufacturing Equipment Manufacturing Equipment 3. Drilling Equipments Equipment Name Quantity Special purpose multi-hole and multi – stage drilling machine drilling machine for 1 set air cooled heat exchanger header. CNC drill center (W3,000 ㎜＊ L 4,500 ㎜ ) 1 set CNC drill center (W3,500 ㎜＊ L 4,500 ㎜ ) 2 sets CNC drill center (W2,000 ㎜＊ L 2,500 ㎜ ) 1 set Radial drilling machine (L 2,000 ㎜ ) 5 sets Radial drilling machine (L 2,600 ㎜ ) 2 sets Radial drilling machine (L 1,600 ㎜ ) 2 sets Radial drilling machine (L 1,300 ㎜ ) 1 set Hand drilling machine (ø 3~25 ㎜ ) 3 sets Magnetic drill machine (ø 3~25 ㎜ ) 4 sets Tool grinding machine 4 sets 14
9. Manufacturing Equipment Manufacturing Equipment 4. Inspection & Testing Equipments Type of Equipments Quantity Charpy Impact Tester (1ea), Mechanical Test Universal Testing Machine (1ea) 4ea Equipment Hardness Tester (1ea), Steel M-Scope (1ea) CSI2130 Vibration Analyzers, Sound level Calibrator, Run in Test Clamp Meter Digital Tachometer Load Cell, Measuring 40ea Push Pull Gauge, Radiation Pyrometer Sound Level Equipment Meter, Bavel Protractor Alloy Analyzer(Niton, Spectro), Borescopes, Measuring Coating Thickness Gauge, Surface Profile gauge, 85ea Equipment Digimatic Calipers, Digital Thermometer 15
10. Quality Management Certificates ▶ ISO 9001 ▶ ISO 14001 ▶ ASME ▶ OHSAS 18001 ▶ CWB Certificate 16
11. Reference Special Material Quantity Project User EPC Description Remark (Bay/Bundle) 48 / 74 Badra CPF-#2 Gazprom SECL Tube: SB163-825 Jazan #9 Aramco SKEC Tube: SB444-625 36 / 48 Yanbu DHT Aramco TR Tube: SB338 24 / 38 Sadara Isocyanates SADARA Daerim Tube : SA789-31803 6 / 10 Low/High Temperature Quantity Project User EPC Description Remark (Bay/Bundle) 90 kgf / ㎠ , 450 ℃ (DT) Bibiyana Expansion Chevron Foster Wheeler 13 / 13 10.3 kgf / ㎠ , - 45 ℃ (MDMT) Point Thomson Exxon Mobil Worley Parsons 6 / 6 80 kgf / ㎠ , - 46 ℃ (MDMT) KASHAGAN AGIP Petrofac 147 / 284 Note) Reference Records were extracted from experience record 17
11. Reference High Pressure Quantity Project User EPC Description Remark (Bay/Bundle) 420 kgf / ㎠ (DP) , 215 ℃ GASCO NGI GASCO SECL 17 / 37 422 kgf / ㎠ , 190 ℃ ZCINA-HMD Sonatrach DODSAL 20 / 40 265 kgf / ㎠ , 200 ℃ CO2 capture Aramco SECL 2 / 3 Big Quantity Quantity Project User EPC Description Delivery (Bay/Bundle) LNG Canada LNG Canada JGC & Fluor Tube : SS 316 79 / 150 Mar. 2020 RUCP S-OIL Daelim-Daewoo Tube : SB163-825 102 / 155 Jun. 2017 AL ZOUR KNPC TSHJ Tube : SA179 147 / 177 Apr. 2017 RAPID PETRONAS TR Tube : DS31254 92 / 167 Apr. 2016 NSRP NSRP Ltd JGC Tube : SA179 153 / 250 Feb.2015 CBDC TAKREER SECL Tube : SA179 142 / 245 Jan. 2014 RMP-2 PETRON Daelim Tube : SA 179 96 / 159 Mar. 2013 SGD #3 GASCO Saipem Tube : SA 179 132 / 252 Nov. 2012 Shaybah # 1 & # 4 ARAMCO SECL Tube : DS31254 143 / 277 Aug. 2012 RRE #1 TAKREER SK E&C Tube : SA 179, SA334 243 / 349 Apr. 2012 18 Note) Reference Records were extracted from experience record
12. Clients List Oil Refineries & Petrochemicals (End-User) ▪ ADCO ▪ Hyundai Oil Bank ▪ QGC ▪ ADMA-OPCO ▪ IOEC ▪ QP ▪ ADNOC, GASCO ▪ JACOS ▪ Rayong Olefins ▪ Air Liquid ▪ Jurong Aromatics ▪ Reficar ▪ AGIP ▪ Khazahstan Petrochemical Ind. ▪ Reliance Petroleum ▪ ARAMCO ▪ KNPC SADARA ▪ Bahrain Petroleum Co. (BAPCO) ▪ KSC ▪ Sabic ▪ BHP Billiton Petroleum ▪ NIOEC ▪ Samsung Total ▪ BP ▪ Oxy ▪ SEEF ▪ Celanese ▪ PEMEX ▪ Sakhalin Energy ▪ Chevron ▪ PDO ▪ Shell ▪ ConocoPhilips ▪ PDVSA ▪ SK Innovation ▪ CPC ▪ Pertamina ▪ S-Oil ▪ Dow Chemical ▪ Petrobras ▪ Sonatrach ▪ Exxon Mobil ▪ Petronas ▪ TAKREER ▪ Formosa Petroleum Corp. ▪ Petron ▪ TAIF-NK ▪ GS Caltex ( Long-Term Agreement) ▪ Persian Gulf Star Oil ▪ Total ▪ Gazprom ▪ PTT ▪ Tupras 19
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