2nd IEEE International Workshop on Board Test Some Methods to Calculate the Values of Passive Components from the Measurements Made with an 1149.4 Compliant Device Teuvo Saikkonen, Juha-Veikko Voutilainen, and Markku Moilanen Department of Electrical and Information Engineering, University of Oulu, Oulu, Finland
Purpose • Describe and develop calculation methods alleviating the problems encountered when using low cost instruments • Study 1149.4 applications • Discuss the preconditions and limitations
Outline • Test circuits • Calculation methods • Experimental results • Discussion
Introduction • The first general purpose 1149.4 IC was introduced at ITC 2001 by Sunter et al. • Duzevik presented preliminary results of passive component measurement methods using that IC at BTW02 • The same IC is used also in our research • Goal: measure the component values with a low cost instrumentation without phase measuring capability
Simple Test Circuit ABM1 ABM1 ABM2 Function ~ generator R sense Z x ABM4 ABM3 AT1 To analog AT2 ground Voltmeter V AB1 AB2
Test Board • Adjustable gain LF bandpass filter • TAP, AT1, AT2, inputs for external signals and components • Access to selected nodes on the board • Sense resistor R sense • Several parallel RC circuits – resistances defined by DC measurement – capacitances defined by AC measurement when resistances are known
Delta Connection AT1 AT2 AT2 AT1 ABM ABM V2, V4 V1, V5 I 2 I 1 A01 A0 R 1 R 2 R 3 A23 A2 ABM ABM V6 V3
Equivalent Circuits U 1 R sense U 2 R sw U 3 Z x R x C x U 4 R G
Equivalent Circuits U 1 R sense U 2 R sw U 3 C x R x U 4 R G
Z x Purely Resistive U 1 R sense U 2 R sw U 3 − U U = 3 4 R R R x x sense − U U 1 2 U 4 R G
Z x Purely Capacitive = U 4 U RG+Rsw U RG+Rsw+Rsense U RG U Cx//Cin = U x U 2 U 1 U 3 Condition: 1) C in << C x or 2) 2 π fR G C x <<1 = − 2 2 2 = − 2 2 2 U U U U x U U + + R R R 1 x 3 4 G sw sense = − 2 2 2 U U U + R R 2 x G sw
Z x Purely Capacitive = U 4 U RG+Rsw U RG+Rsw+Rsense U RG U Cx//Cin = U x U 2 U 1 U 3 2 2 U U − − − 1 1 2 1 − − 2 2 2 2 U U U U = − 3 4 3 4 C C x in ω R sense
Z x a Parallel Connection of R and C U RG+ZR+Rsw+Rsense U RG+ZR+Rsw U RG+ZR U RG =U 4 U ZC =U x U 2 U 1 U 3 2 ω R R C R = − = ∠ − ω Z x j x x x arctan( R C ) x x x + ω + ω 2 2 1 ( R C ) 1 ( R C ) + ω 2 1 ( R C ) x x x x x x If R G << Z R or R G + Z R << Z C , U 4 can be neglected And if: 1) C in << C x or 2) 2 π fR G C x <<1, we get
Z x a Parallel Connection of R and C U RG+ZR+Rsw+Rsense U RG+ZR+Rsw U RG+ZR U RG =U 4 U ZC =U x U 2 U 1 U 3 2 2 2 U U 2 2 1 2 − − − sin A sin A A = arctan ω R x C x U U 3 3 1 − 2 2 R R sense x ′ = − C C C = C x x in x ω
Delta Connection − − ( V V ) ( V V ) = = R 1 2 R 4 5 R 1 3 2 − − V V V V 2 3 5 6 − − − − − ( V V )( V V ) ( V V )( V V ) = R 1 3 4 6 2 3 5 6 2 − − − I ( V V ) I ( V V ) 1 4 6 2 2 3 − − − − − ( V V )( V V ) ( V V )( V V ) = R 1 3 4 6 2 3 5 6 3 − − − I ( V V ) I ( V V ) 2 1 3 1 5 6 − − V V V V s 1 s 2 s 3 s 4 = = I I 1 2 R R sense sense
Capacitance Measurement Results STA - LCR [%] 4,00 3,00 4.27 nF 2,00 19.6 nF 1,00 n 47.6 nF 0,00 226 nF -5 -4 -3 -2 -1 0 1 2 3 4 5 -1,00 453 nF -2,00 971 nF -3,00 -4,00 f = (2 π R sense C nom ) -1 ⋅ 10 (n/10)
Capacitance Measurement Results • Errors increase when measuring small capacitances – conditions C in << C x or 2 π fR G C x <<1 not completely fulfilled (C in = 100 pF) – inaccuracy of the voltmeter increases above 100 kHz – loading effect of the voltmeter – bandwidth limitations of the 1149.4 IC • Solution: use higher R sense ⇒ lower f
Capacitance Measurement Results • Errors increase also when measuring large capacitances – reasons still need more consideration
RC Circuit Measurement Results • R values: error 0.12 % or less (DC measurement) C Values: STA - LCR [%] 6,00 5,00 4,00 f = 5 kHz 3,00 f = 10 kHz f = 50 kHz 2,00 f = 100 kHz 1,00 0,00 0 1 2 3 4 -1,00 nF
RC Circuit Measurement Results • The accuracy of measurements deteriorates at low frequencies – Z x approaches a pure resistance ⇒ impossible to define the reactance accurately
Delta Network Measurement Results R Values: STA - REF. [%] R1 ≈ R2 ≈ R3 15,00 10,00 R1(R2) 5,00 R1(R3) 0,00 R2 1,E+01 1,E+02 1,E+03 1,E+04 1,E+05 1,E+06 1,E+07 R3 -5,00 R [ohm] -10,00 R sense = 1 k Ω
Delta Network Measurement Results • When R1, R2 and R3 differ significantly from each other (~2 orders of magnitude or more), quite large errors can be found (Table 9) – Analog ground (V3 and V6) values measured through AT2 erroneous – When voltages are probed directly from pins, results are more accurate
Discussion • Several conditions have to be fulfilled when selecting f meas and R sense – Based partly on the system under test – And partly on the measurement instruments and the 1149.4 IC – And also on the assumptions made to simplify the calculations • If there is no phase measuring capability prior knowledge of the nature of the reactance (L or C) is necessary
Conclusion • The lack of elaborate instruments can be compensated for by calculations • Familiarity with the system under test is a necessity – the consequences of choosing improper measurement conditions were shown • Calculation methods are worth development if considered cost-effective
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