ROTATIONAL MOULDING using RMPP141 Roger Goris December 2016 Room - PowerPoint PPT Presentation

Developing the future of ROTATIONAL MOULDING using RMPP141 Roger Goris December 2016

Room for improvement The industry needs new options and better outcomes Developing the future of rotational moulding AGENDA using RMPP141 New rotational moulding PP compound RMPP141 shows superior performance and value A wide range of uses in demanding applications

Room for improvement The industry needs new options and better outcomes Developing the future of rotational moulding AGENDA using RMPP141 New rotational moulding PP compound RMPP141 shows superior performance and value A wide range of uses in demanding applications

ROOM FOR IMPROVEMENT

PP RMPP141 BETTER COST FOR EFFECT Ambient Lower density grinding Improved and weight properties reduction

Same performance with 30% LESS PE RMPP141 100% 70% WEIGHT REDUCTION

NO LIQUID AMBIENT NITROGEN GRINDING N 2 REQUIRED

Stiffness 12 10 8 Resistance to Creep Cycle time 6 4 PE RMPP141 2 0 IMPROVED PROPERTIES Impact Room Temp HDT Potential Weight reduction Impact 0 degr x10%

Conclusion: USING RMPP141 Ambient Lower density Improved grinding and weight properties reduction POTENTIAL COST SAVINGS

CURRENT High material and assembly costs MATERIALS LEAVE A LOT TO BE DESIRED… Time FABRICATED consuming

CURRENT Lack of options MATERIALS LEAVE A LOT TO BE DESIRED… Quality and CONCRETE longevity issues

The industry needs NEW OPTIONS AND BETTER OUTCOMES More cost effective

WASTE WATER SYSTEMS ARE NOT ONLY PIPES There is a need for moulded products as well Pipe systems need The market needs inspection chambers, many different pump houses, pits, etc products RMPP141 FOR USE IN INFRASTRUCTURE LIST OF PRODUCTS Manholes Connectors Inspection pits Underground tanks Telecommunications pits Culverts

ROTATIONAL MOULDING PE LIMITED GREATER HIGHER stiffness material usage COST

INJECTION MOULDING HIGH HIGH HIGH mould clamping CAPITAL cost force COST

New rotational moulding PP compound RMPP141 SHOWS SUPERIOR PERFORMANCE AND VALUE Extensive testing and long term results

Extensive practical testing shows a HUGE OPPORTUNITY using RMPP141 to replace PE

BALANCING STIFFNESS WITH TOUGHNESS HIGH HIGH HIGH HIGH STIFFNESS STIFFNESS IMPACT IMPACT (lacks flexibility) (lacks flexibility) (lacks stiffness) (lacks stiffness) RMPP141 BALANCES BOTH RMPP141 BALANCES BOTH

PALLET RACKING TEST MATERIAL % USED DEFORMATION mm 20% 27.5mm Less material 22.5mm PE PE RMPP141 RMPP141

LONG TERM CREEP (LOAD) STRENGTH After 20* years, RMPP141 remains SUPERIOR TO POLYETHYLENE 3.86 2.76 2.57 20 * 1.84 YEARS PE RMPP141 PE RMPP141 MPa Year 1 Year 20 * Extrapolated data

VACUUM TEST MINUTES MINUTES UNDER UNDER PE VACUUM VACUUM (0.1bar) (0.1bar) 500L Tank RMPP141 PE PE 10min 10min RMPP141 RMPP141 60min 60min

RMPP141 has Fills ribs, corners and Elevated temperature difficult areas very well applications, OUTSTANDING wet and dry RESULTS in all moulding tests Great sintering and Stiffness, creep, chemical bubble removal, resulting resistance and abrasion in excellent inside- resistance outside surface

TENSILE HDT ARM FNCT MODULUS IMPACT 300+ hours 1300 Mpa 115ºC 23 J/mm at 23ºC at 0.455 Mpa 15 J/mm at 0ºC AT 50ºC/5MPa ISO527 6mm Plaque ISO16770 ALL-ROUND MECHANICAL PERFORMANCE

A WIDE RANGE OF USES in demanding applications

Tanks and underground products Materials handling/ autoclave applications Automotive components PERFECT FOR DEMANDING APPLICATIONS

Excellent Good Excellent High No/Low Good Abrasion Stiffness Impact FNCT/ESCR HDT warpage resistance AUTOMOTIVE

DIFFERENCE IN HDT RMPP141 PE vs RMPP141 115°C HDT at 0.455 Mpa PE 65°C

AUTOMOTIVE RMPP141 MOULDING TEST Excellent surface, fantastic kiss off, perfectly embedded inserts

INFRASTRUCTURE Tanks, manholes and underground products

…EVEN FURNITURE! Abrasion and scratch resistance

DEVELOPING THE FUTURE OF rotational moulding using RMPP141

CH 3 n RMPP141 Contributing to the future development of rotational moulding High quality and Easy to process superior performance Available as pellets Potential cost savings or powder Choice of Black, Opens new markets Natural and White not suited to PE

THANKS to our manufacturing partners

Developing the future of ROTATIONAL MOULDING using RMPP141 Roger Goris December 2016