Plastic production company RAKETA plastic injection moulding mould - PowerPoint PPT Presentation

Plastic production company “RAKETA” § plastic injection moulding § mould construction

About company “Raketa” is among Ukraine’s leading companies manufacturing plastic injection moulding goods and making relevant production tooling such as moulds. We are proud § of over 20 years successfully operating in the Ukrainian market § to have a fleet of modern imported equipment § to make our products out of high-quality certified raw materials § to provide to our Customer a full service from mould construction to end product serial manufacturing § a well-known companies are trust and cooperate with us on a regular basis, such as ¡

About company “Raketa” company is a team of highly skilled designers, software engineers, process planners, and operators. Professional behaviour inherent in our personnel and equipment quality enable optimal price-quality ratio of our products ensuring our Customer enjoys best terms for cooperation to our mutual beneficial. “Raketa” production company features by the following data: § Staff -70 persons; § Working area – 1,200 m 2 ; § Storage area - 660 m 2 ; § Automatic moulding machines – 23 pcs; § Blowing machines – 3 pcs; § CNC machines for manufacturing moulds and tooling – 10 pcs; § Cargo transport fleet – 4 pcs. We always welcome new clients and follow the principle "New client - a new friend" 3 ¡

Our cycle Our cycle of plastic injection moulding includes: § drafting technical documentation for the production of casting press moulds including engineering documentation (drawings, 3D-models); § purchasing raw materials; § mould construction; § plastic injection moulding; § delivering end products to Customer; § moulds guarantee and post-guarantee maintenance. 4 ¡

Plastic injection moulding 5

Plastic injection moulding § Our foundry monthly converts 25 to 30 ton of raw materials into products consumed by automotive, electronic, construction, household appliances and food industry. § We apply a wide range of polymers, namely as follows: Polypropylene (PP), Polycarbonate (PC), Polystyrene (PS), Polyvinyl Chloride (PVC), Acrylonitrile butadiene styrene (ABS plastic), Polyamide (PA), Polybutylene terephthalate (PBT), Polyformaldehyde (PFL), Polyethylene (PE) using high-quality raw materials supplied by such manufacturers as “SABIC”, “Bayer” and “LG”. § On Customer’s request a raw material is modified with glass, UV stabilizers, fire-retardant additives increasing impact, weather and fire resistance of relevant products. 6

Equipment Raketa Company has the large stock of high-yielding equipment fabricated by world leading manufacturers of automatic moulding machines, namely: § Grantway Machinery Co., Ltd; (YOM 2008 to 2011) § Borche Machinery Co., Ltd. (YOM 2008 to 2013) All the injection moulding machines are completed with support equipment such as hydraulic motor, electric motor, solenoid valve, hydraulic equipment supplied by Vickers, Eaton, Bosch, Rexroth, as the leading European manufacturers. 7

Quality High quality of the products produced is achieved due to: § using of certified quality raw materials; § using of bunker dryers and vacuum loaders; § work on modern thermoplastic automatic machine with computer controllers of all defined parameters of molding; § carrying out of timely service maintenance and planned repair injection molds of own production § strict observance of the technological cycle of production and schedule of the necessary servicing of equipment; § control of each batch of products for compliance with a reference sample. . 8 ¡

Our plastic products Our products are used by automotive, electronic, construction, household appliances and food industry. Automotive industry 9

Our plastic products Electronic industry 10

Our plastic products Construction, household appliances and food industry 11

Mould construction 12

Mould construction We produce: § moulds for injection moulding machine § industrial equipment for vacuum forming § press-tools and forging dies § electrodes for electroerosive machines § other types of varying configuration moulding tools Apart from that, we provide a variety of processing for the following items: parts, pills, nodes, forgings, electrodes, matrices, punches. the ¡size ¡of ¡installed ¡ The ¡types ¡ part ¡ programma+c ¡milling, ¡mul+-­‑axis ¡boring ¡ 900 ¡ × 500 мм ¡ circular ¡grinding ¡processing ¡ Ø50 ¡×250 ¡мм ¡ flat ¡grinding ¡processing ¡ 600 ¡ × 300 мм ¡ complex ¡turning ¡ Ø250 ¡мм ¡ turning ¡processing ¡with ¡computer ¡numerical ¡control ¡ Ø ¡300 ¡мм ¡ electroerosive ¡processing ¡ 400 ¡ × 200 мм ¡ blank ¡prepara+on ¡(universal ¡milling, ¡saw) ¡ -­‑ ¡ 13

Equipment Foundry production is equipped with high-quality and reliable injection moulding machines, namely Grantway Machinery K90V-K380 (YOM 2008 to 2011), Borche Machinery BT 260 (YOM 2008 to 2013). All the injection moulding machines are completed with support equipment such as hydraulic motor, electric motor, solenoid valve, hydraulic equipment supplied by Vickers, Eaton, Bosch, Rexroth, as the leading European manufacturers. The production tooling workshop runs AMM1100, FIRST-MCV1000 high-speed machining centres and AMM550CNC electroerosive machine group, as well as robust and reliable equipment of the following use directions: multi-axis boring, turning, multiwork and grinding. 14

Quality § After a full production cycle each part injection mold is being tested by the technical control (Quality Department). The validation process is performed independent measurement of parts for compliance with the drawing size and requirements of the customer. § Intricate parts such as matrix, punch, clips, signs, pass an interim control by matching the size of the drawing and requirements. Only after that is assembled of injection molds and set it on the injection molding machine for testing and obtaining a control samples of products. § We guarantee high quality and durability of injection mold of our manufacturing. With proper use of forms, regular maintenance service and timely repair is provided 1,000,000 clamping in injection molding machine. Upon expiration of such lifetime form is subject to overhaul by our experts and can then be used again. 15

Our moulds § Name : dispenser Corpus § Weight : 800 kg § Size of mould : 550 × 500 × 500 § Weight of manufactured detail : 1,050 кг § Size of manufactured detail : 200 × 180 × 160 § detail’s material : polyurethane 16

Our moulds § Name : plafond § Weight : 200 кг § Size of mould : 370 × 290 × 260 § Size of manufactured detail : 155 × 100 × 160 § detail’s material : polypropylene 17

Our moulds Name : handle § § Size of mould : 320 × 310 × 220 § Size of manufactured detail : 170 × 45 × 45 § Detail’s material : polypropylene 18

Our moulds § Name : ¡bobbin ¡ Size of mould : ¡300×300×380 ¡ ¡ § Size of manufactured detail : ¡110×60×60 ¡ § Detail’s material : ¡ABS ¡plas+c ¡ § 19

Packing and Shipping Finished products are packed in any container on request (cardboard, packaging film, plastic bags). Delivery is made to all regions of Ukraine, as well as CIS and other countries our trucks or by customers truck. The company operates a following vehicle: § TATA LPT 613 tent with a load capacity 3040 kg - 52 m ³ § Microbus “Gazel” tent with a load capacity 2,000 kg - 24 m ³ 20 ¡

Contacts Business Development Manager Derlyuk Andrey м . +38050-420-70-55 р . +38056-371-37-03 a.derlyuk@pfraketa.com Reseption м . +38050-420-70-55 р . +38056-371-37-03 f +38056 371 37 75 e-mail: info@pfraketa.com www.pfraketa.com Ukraine, Dnepropetrovsk, 49035 Krivororozhskoe shosse 18 а 21