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POTENTIAL OF A TWO MOTOR CONCEPT FOR ELECTRIC VEHICLES WITH RESPECT TO ITS INTERACTION WITH THE AIR CONDITIONING UNIT SEBASTIAN SIGLE DR. MICHAEL SCHIER - 03.10.2019 - Contents 1. Introduction 2. Modelling 3. Operation scenarios 4.


  1. POTENTIAL OF A TWO MOTOR CONCEPT FOR ELECTRIC VEHICLES WITH RESPECT TO ITS INTERACTION WITH THE AIR CONDITIONING UNIT SEBASTIAN SIGLE DR. MICHAEL SCHIER - 03.10.2019 -

  2. Contents 1. Introduction 2. Modelling 3. Operation scenarios 4. Results 5. Conclusions 6. Question and Discussion EV2019 www.evshow.ro 2/11

  3. Introduction T wo I n O ne M otor ( TIOM ) Integration of two electric engines in one compact device • traction motor: EM I (50 kW) • motor climatic compressor: EM II (10 kW) clutch EM II EM I Visualisation without windings EV2019 www.evshow.ro 3/11

  4. Modelling Vehicle/ driving cycle EM I PSM 50 kW vehicle parameter value mass 1600 kg power front area 2.18 m² distribution drag coefficient 0.29 operation rolling resistance 0.015 select operation coefficient strategy modes AC system EM II PSM 10 kW AC parameter value refrigerant R134a high pressurre 17 bar low pressure 3 bar ambient temp. 30 °C ambient humidity 60 % EV2019 www.evshow.ro 4/11

  5. Modelling vehicle model model of the AC circuit EV2019 www.evshow.ro 5/11

  6. Operation scenarios Stuttgart-Lampoldshausen regional (96,140 m) NEDC (11,013 m) Lampoldshausen-Stuttgart motorway (81,769 m) WLTC class 3b (23,266 m) EV2019 www.evshow.ro 6/11

  7. Operation scenarios Operation modes „ Boost+AC “ „EMI + AC“ „EMII + AC“ • • • EMI inactive / EMII active EMI active / EMII inactive EMI inactive / EMII active • • • clutch I closed / clutch II closed clutch I closed / clutch II closed clutch I closed / clutch II closed • • • Traction /AC from EMI and EMII Traction /AC from EMI Traction /AC from EMII EV2019 www.evshow.ro 7/11

  8. Operation scenarios Operation modes (2) „Off + AC“ „ SplitAC “ • • EMI active / EMII active EMI inactive / EMII active • • clutch I opened/ clutch II closed clutch I opened/ clutch II closed • • AC from EMII Traction from EMI • • AC from EMII vehicle at standstill EV2019 www.evshow.ro 8/11

  9. Results energy consumption Share of the operation modes Drive Cycles drivetrain ST-LA LA-ST NEDC WLTC 3b regional motorway conventional 18.21 18.17 15.81 21.54 [kWh/100km] TIOM 17.89 17.84 15.46 21.49 [kWh/100km] reduction 1.75 1.81 2.22 0.25 [%] operation points in ST-LA regional cycle blue: EMI red: EMII 14 km/h 95 km/h EV2019 www.evshow.ro 9/11

  10. Conclusions and Outlook • The TIOM drivetrain yields a energy reduction of 2.2% compared to a conventional BEV drivetrain • The potential could be enhanced when using another compressor • The highest energy reduction potential is expected in urban an regional driving cycles • The simulation model is working. Characteristic diagrams of other electric engines could be included. • The characteristic diagrams of EM I and EM2 will be replaced by using the measured data from the test lab EV2019 www.evshow.ro 10/11

  11. THANK YOU FOR YOUR ATTENDANCE! QUESTION AND DISCUSSION Dipl.-Ing. Sebastian Sigle Institute of Vehicle Concepts Sebastian.Sigle@dlr.de

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