North Mole Gibraltar Project Example of CO 2 footprint improvement with Gas & Dual Fuel engines Dr. Tilman Tütken Augsburg, June 2018 Source: https://pixabay.com/de/gibraltar-fels-luftbild-panorama-2079953/ MAN Diesel & Turbo Dr. Tilman Tütken New Power plant station North Mole Gibraltar June 2018 1
General Gibraltar Introduction Source: https://pixabay.com/de/lupe-lupenglas-glas-vergr%C3%B6%C3%9Fern-189254/, www.forces.net The country covers an area of approx. 6.5 km² Gibraltar is an overseas territory of the United Kingdom with self-government Around 35,000 habitants Roughly 1 million tourists during the peak season MAN Diesel & Turbo Dr. Tilman Tütken New Power plant station North Mole Gibraltar June 2018 2
Today’s power generation Gibraltar Total Gibraltar generating capacity ~60 MW(e) ~40 engines and turbines between 0,6 and ~5 MW(e), based on diesel fuel Waterport Power Station site: 15.6 MW(e) (3 x 5.2MW(e)) Picture: New Power station, North Mole, Gibraltar, Source: New Power Station, North Mole, Gibraltar, Environmental Statement, Volume 1: Traffic and Transportation, page 103 Focus: future-proof + independent energy supply becoming necessary MAN Diesel & Turbo Dr. Tilman Tütken New Power plant station North Mole Gibraltar June 2018 3
Future power generation Gibraltar Today’s Expected energy demand between 16 minimum and 42 MW(e) maximum Energy demand is forecast to increase to approx. 51 MW(e) by 2027 Natural gas as main fuel to reduce CO 2 emission and improve CO 2 footprint New technology with higher efficiency Move from several small power plants to a new central power plant MAN Diesel & Turbo Dr. Tilman Tütken New Power plant station North Mole Gibraltar June 2018 4
Project framework conditions On Focus Security of supply 100% independent energy supply leads to high energy security High equipment dependability with Dual Fuel engines Better economic efficiency due to use of new gas engines technology To guarantee continuous 41 MW: 3 gas engines, 14.4 MW(e) each, and 3 dual fuel engines, 13.7 MW(e) Major invest for the new power plant of Gibraltar By the year 2020, 15% of the energy requirement in Gibraltar must be generated by renewable energy Smaller solar panels and micro-wind turbines are under construction. Further studies on wave and tidal generators or negotiations are planned MAN Diesel & Turbo Dr. Tilman Tütken New Power plant station North Mole Gibraltar June 2018 5
North Mole Gibraltar Key Data Bouygues Energies & Services Customer: S.A.S. End Customer: Government of Gibraltar (GoG) Gibraltar Electricity Authority Operating Company: (Gibelec) Application: Base load / Island mode 3. MAN’s References Location: Gibraltar, North Mole 3 x 14V51/60DF No. and engine type: 3 x 14V51/60G Plant output: 42 MW (DF) + 44,1 MW (G) Fuel: Natural gas + Diesel (DMA) Est. Commercial Operation: December 2018 Genset & mechanical auxiliaries, MAN Scope of supply: commissioning of the engine and alternator MAN Diesel & Turbo Dr. Tilman Tütken New Power plant station North Mole Gibraltar June 2018 6
The new North Mole Power Plant MAN Scope of Supply 51/60DF 51/60G MAN Diesel & Turbo Dr. Tilman Tütken New Power plant station North Mole Gibraltar June 2018 7
The new North Mole Power Plant Layout and Design MAN Diesel & Turbo Dr. Tilman Tütken New Power plant station North Mole Gibraltar June 2018 8
LNG Supply North Mole power station 5 double walled stainless steel tanks, each of 1000 m³ storage capacity Gas storage for the power plant is designed for 2 weeks storage capacity Small scale carriers with a length of 117m The LNG terminal is being built by Gasnor, (100% subsidiary of Shell) and operated by a consortium between Shell and Gibelec ) Stringent safety controls and standards ensure safe design and operations MAN Diesel & Turbo Dr. Tilman Tütken New Power plant station North Mole Gibraltar June 2018 9
Relations between the organizations Project structure Responsible for: Environmental statement EPC Overall project- management Project- Consulting engineering O&M Responsible for: Genset supplier mechanical auxiliaries Responsible for operation: End Customer Providing electricity to population of Responsible for Gibraltar operation: Receive, store and regasify LNG Equipment & Machinery MAN Diesel & Turbo Dr. Tilman Tütken New Power plant station North Mole Gibraltar June 2018 10
CO 2 content Comparison of different fuels Fuel type g CO 2 /kWh Natural Gas 202 Distillate Oil (e.g. light fuel oil diesel) 267 Residual fuel (e.g. heavy fuel oil) 278 Hard coal 340 Lignite /brown coal 360 - 430 MAN Diesel & Turbo Dr. Tilman Tütken New Power plant station North Mole Gibraltar June 2018 11
CO 2 reduction The approach Old Power Plants Efficiency: ~ 35% Emission: ~ 622 gCO2/kWh New technology … New North Mole Power Plant … combined with natural gas Efficiency: ~ 45% Emission: ~ 448 gCO2/kWh The environmental footprint of the new Gibraltar project Source: https://pixabay.com/en/assistance-barefoot-carbon-990332/, https://pixabay.com/de/flamme-gas-gasflamme-blau-hei%C3%9F-580342/ MAN Diesel & Turbo Dr. Tilman Tütken New Power plant station North Mole Gibraltar June 2018 12
Fossil Fuel prices: historic evolution and projections Source EU Commission: PROMETHEUS modelling, NTUA, E3M-Lab The price of natural gas in Europe is expected to stay lower than price of liquid fossil fuel MAN Diesel & Turbo Dr. Tilman Tütken New Power plant station North Mole Gibraltar June 2018 13
MAN 4-Stroke Engines for Power Plants Power range overview Family Engine type Rev [r/min] Gas 500/514 ~14V 4x- Liquid 500/514 Dual fuel 500/514 ~14V Gas 720/750 3x- Liquid 720/750 Dual fuel 720/750 2x- liquid 720/750 Dual fuel 720/750/900 Power [kW mech ] 0 2,000 4,000 6,000 8,000 10,000 12,000 14,000 16,000 18,000 20,000 22,000 24,000 26,000 28,000 Gas/Dual fuel engine Liquid fuel engine MAN Diesel & Turbo Dr. Tilman Tütken New Power plant station North Mole Gibraltar June 2018 14
4-Stroke engines for power plants Full fuel flexibility Liquid Dual Gas Fuels Fuel Fuel “Heavy” 1200 Cst 100% load Natural HFO Gas Bio Gas HFO 700 Cst LNG Bio Fuel MN>60 MDO LHV MGO >31 15% MJ/m³ N Diesel load High tolerance to Full interchange- Wide range even extreme ability whenever of different fuels. you need gases MAN Diesel & Turbo Dr. Tilman Tütken New Power plant station North Mole Gibraltar June 2018 15
Technology selection Gas engine vs. dual fuel engine Gas, only Dual Fuel: Oil or Gas Works in Otto cycle Switching from Diesel to Otto Pre-chamber cycle Spark plug Pilot Fuel MAN Diesel & Turbo Dr. Tilman Tütken New Power plant station North Mole Gibraltar June 2018 16
51/60G Engine Overview data engine Reliable power • 14.362 - 20.431 MW el rated power High efficiency • Up to 49.7 % electrical efficiency * Solutions for applications • Single cycle, combined cycle, combined heat & power Operational flexibility • Start-up time ~ 3 minutes ** Emissions fulfilled • WB 2007/2008 • TA-Luft (NOx) * el. tol. 5% acc. ISO 3046 conditions, 100% load, w/o attached pumps ** start up in standby mode + short loading with jet assist MAN Diesel & Turbo Dr. Tilman Tütken New Power plant station North Mole Gibraltar June 2018 17
51/60DF Engine Overview data engine Reliable power • 6,769 - 20,431 kW el rated Power High efficiency • Up to 49,4 % Electrical efficiency * Solutions for applications • Single cycle, combined cycle, combined heat & power Operational flexibility • Start-up time ~ 3 minutes ** Emissions fulfilled • WB 2007/2008 • TA-Luft (NOx) * el. tol. 5% acc. ISO 3046 conditions, 100% load, w/o attached pumps, MN 80 ** start up in standby mode + short loading (liquid) MAN Diesel & Turbo Dr. Tilman Tütken New Power plant station North Mole Gibraltar June 2018 18
Highlight DF engine Fuel change over form gas to diesel Quick change over (QCO) in case of emergency or gas supply interruption QCO from gas to diesel (and vice versa) immediately at any load Even QCO at 100% load has no implication on power output High equipment dependability in change over at any load MAN Diesel & Turbo Dr. Tilman Tütken New Power plant station North Mole Gibraltar June 2018 19
Summary North Mole Gibraltar Project CO2 reduction through modern engine technology Flexible for power plant for Small scale LNG independent for a 40 MW load state Take aways Dual fuel Focus on engines for environmental security of aspects supply and fuel flexibility New Power Plant allows to save money! MAN Diesel & Turbo Dr. Tilman Tütken New Power plant station North Mole Gibraltar June 2018 20
Do you have any more questions? Source: https://pixabay.com/de/gibraltar-fels-luftbild-panorama-2079953/ Dr. Tilman Tütken Head of Region Europe Sales Power Plants MAN Diesel & Turbo SE Phone: +49 821 322 1116 Email: Tilman.Tuetken@man.eu MAN Diesel & Turbo Dr. Tilman Tütken New Power plant station North Mole Gibraltar June 2018 21
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