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MOLDOW A/S Our Regional Partner & Host - PowerPoint PPT Presentation

May 02, 2023 •137 likes •524 views

MOLDOW A/S Our Regional Partner & Host http://www.pro-ambient.com http://www.moldow.com AGENDA General Company Presentation Achieving Better Power Efficiency in Filter Systems High Load Filters / MHL Plenum Type

  1. MOLDOW A/S Our Regional Partner & Host http://www.pro-ambient.com http://www.moldow.com

  2. AGENDA  General Company Presentation  Achieving Better Power Efficiency in Filter Systems  High Load Filters / MHL  Plenum Type Filters / Transflow System  High Efficiency Fans  Electromechanical Conveying  Energy Manager System  Questions?

  3. MOLDOW A/S • Moldow A/S was established in 2003 HEAD OFFICE upon the merge between Jørgen Hansen Maskinfabrik A/S and Moldow Systems A/S. • OFFICE Moldow A/S is a Danish company manufacturing: – Dust Extraction Systems – Painting Lines • The company’s core production facilities are located in Denmark, and its products are exported worldwide. • Copenhagen Moldow US LLC, Sales company US Holsted • Moldow Russia, Sales company Russia • Sales offices in Poland and China • Sister company: BarkerBille A/S – Industrial fans and silencers

  4. BarkerBille A/S

  5. BUSINESS AREAS Dust Extraction Systems Painting Lines Automated painting lines for coating Energy efficient dust extraction and of wood, plastic and metal items filter systems including fans, material including ventilation. transport and control systems. Direct export to markets and Direct export, or export through customers worldwide. agents or local partners.

  6. DUST EXTRACTION SYSTEMS Markets Woodworking industry Corrugated cardboard industry Metal industry Plastic industry Mineral wool industry Other industries Products Filter systems Ductwork Project management Installations Fans

  7. DUST EXTRACTION SYSTEMS Moldow A/S has supplied more than 10,000 modular filter systems worldwide. The filters are characterized by high efficiency, flexible process control, and fire and operational safety, and provide efficient filtration of air volumes from 2,000 m³/h up to 260,000 m³/h.

  8. Achieving Better Power Efficiency in Filter Systems Why is better efficiency needed?

  9. Achieving Better Power Efficiency in Filter Systems Chilean Ministry of Energy has published an action plan to secure the achievement of the goals in the national energy strategy covering 2012-2030. Economic progress is directly tied to the availability of cheap, stable electricity.

  10. Achieving Better Power Efficiency in Filter Systems 12% reduction in Chilean energy demand in 2020 through efficiency projects! Establishes MEPS (minimum energy performance standards for equipment.

  11. Achieving Better Power Efficiency in Filter Systems Denmark is a Pioneer in Energy Efficiency Moldow has had focus on supplying energy efficient systems and components since the late 1990’s Denmark works with UNEP to promote the proliferation of energy efficiency programs worldwide.

  12. Achieving Better Power Efficiency in Filter Systems From “Best Practices and Case Studies for Industrial Energy Efficiency Improvement” Copenhagen Centre on Energy Efficiency (U NEP / DTU – 2016)

  13. Achieving Better Power Efficiency in Filter Systems Housekeeping (existing systems) • Change Filter Bags regularly • Use manufacturer recommended bags • Service the filter and fans to assure correct function • Fix leaks in the system (assures correct function of system / no • blocking)

  14. Achieving Better Power Efficiency in Filter Systems Control Systems (existing systems) • VFD for main fans to optimize air supply to system needs (60% of the • energy used in industry is used in motors) Optimize control systems to assure correct cleaning of bags • Review system controls to see if they can be optimized •

  15. Achieving Better Power Efficiency in Filter Systems Simple Modification (existing systems) • Fans can be grossly over dimensioned and inefficient, replace with • optimized efficient Fans as they break down or as efficiency project. (Short payback time) General replacement of components with more efficient versions as • they break down.

  16. Achieving Better Power Efficiency in Filter Systems Process Integration / Alternative Process (New Systems) • High Load Filters – MOLDOW MHL • Plenum type Filters – MOLDOW TransFlow • High efficiency Fans – BarkerBille Program of energy efficient fans • Electromechanical conveying – Moldow Chain Conveyors • Energy Management Systems – Moldow Energy Manager System •

  17. High Load Filters – MOLDOW MHL

  18. High Load Filters – MOLDOW MHL Constant Low pressure drop over filter bags even with high loads • Bag design & quality of fabric assure long bag life • Effective regeneration assures low pressure drop for the complete life • of the bag 24% Larger free volume around filter bags than typical traditional • filters Reduced risk of waste blockage around bags • Reduced turbulence gives better flow through bags • 45% lower interstitial velocity than typical traditional filters • Improved separation of dust and chips from air • No filter blockage even at high loads •

  19. High Load Filters – MOLDOW MHL Automatic cleaning • by high pressure blowers Air inlet • Air return to the • production hall Chain conveyor • Waste discharge •

  20. High Load Filters – MOLDOW MHL Air capacity 20,000 • - 200,000 m³/h Continuous • operation 7 days a week. Negative & Positive • pressure operation

  21. Plenum Type Filters - MOLDOW TransFlow

  22. Plenum Type Filters - MOLDOW TransFlow

  23. Plenum Type Filters - MOLDOW TransFlow

  24. Plenum Type Filters - MOLDOW TransFlow

  25. MOLDOW Transflow based Energy Efficient System Waste extraction from active machines The Transflow Pneumatic dampers System Chain Conveyor System Energy Manager System Negative operating Filter Frequency controlled Fan

  26. MOLDOW TRANSFLOW SYSTEM CASE: Filters and 86 m Transflow System to ensure energy savings Customer: Mario Rioli Location: Donskoy, Russia

  27. BarkerBille - High Efficiency Fans

  28. BarkerBille - High Efficiency Fans Software for  Fan dimensioning  Fan configuration

  29. BarkerBille - High Efficiency Fans

  30. Electromechanical Conveying – MOLDOW Chain Conveyors Dillute Phase System

  31. Electromechanical Conveying – MOLDOW Chain Conveyors

  32. Electromechanical Conveying – MOLDOW Chain Conveyors All MOLDOW Filters are available with energy efficient Chain Conveyor for internal waste handling.

  33. MOLDOW Energy Management Systems  Major energy savings  Adjustment of the airflow to actual need ENERGY CONTROL &  Increase of the capacity of the filter system MONITORING SYSTEM  Correct extraction at all times  Individual monitoring of each machine  Airflow “on demand”

  34. MOLDOW Energy Management Systems

  35. MOLDOW Energy Management Systems

  36. MOLDOW Energy Management Systems CASE: Complete System for Wood Panels Manufacturer Customer: Decorative Panels Ltd. Location: United Kingdom

  37. MOLDOW Energy Efficient Systems  Save up to 70% in energy  Flexibility due to modular design  Improved Environmental footprint  Better production security

  38. THE END Any Questions? Contact: Andy Andersen Area Sales Manager, Moldow A/S aan@moldow.com +45 20 75 70 07

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