…….. Matador BV / Matador France S.a.r.l. ………
Matador Trailer
Company profile • Since 1895 • Family owned • Full design and production in The Netherlands • 75 employees • 15.000 m2 facility / 9.000 m2 building site • Salesoffice in France • Salesstaff in Germany
Organigram
Design and production in Holland
Design and production in Holland
Focus / our Target • Full design and development • Lean production in own factory • Ergonomical cooperation (Ergonomics Approved) • Quality for professionals (85% market share) • Sustainability – Cradle to Cradle • No sales to end users • No sales to Low/End DIY-market / margin protection
Product Range • Building industry • Industry • Office logistics • OEM
Building Industry
Rubber Ergo-Grip / Puncture Proof Tyres
Building industry
Industrie / Logistics / Office
O riginal E quipment M anufacturing
OEM Specials
OEM Robby
OEM Specials
P oint O f S ale
POS in the field
Narrow Casting video’s
Conclusion Matador provides: •Quality products LEAN -made in our own factory (Made in Holland) •Products for the professional market • Innovative products • Ergonomical design
Lean Manufacturing Tools: • VSM (Value Stream Mapping) • 5-S (Kaizen / Constantly improving ) • KanBan (production after customers request / Pull)
V alue S tream M apping & 5S
KanBan
Lean at Matador / V alue S tream M apping
Green Spot
Off the green area 1400 x per day ! 200 x per day
Commitment
Kanban Expeditie Lasserij
Kanban Uitleg kleurenbalk kanbanbord • ROOD: Als de bliksem produceren. De eindvoorraad is onder de max. bestelhoeveelheid • GEEL: Produceren! De productiebatchgrootte is bereikt. • GROEN: Bij voorkeur wachten met produceren. De ideale productiebatchgrootte is nog niet bereikt.
Before and after Before After • Pruduction depending on people • Automatic system / visualised • Signals not in time • Signals on time, simple and clear • Products not at the right time on • The right quantity at the right place the wrong place with the not exact right quantity • Machines interrupted for urgent • No interruptions, fixed jobs buffers, close to the machines • Regular wrong products • Zero defects
Lean manufacturing The Lean organisation! The results for Matador and his customers: • Half the amount of stock • Processes much faster (FLOW) • Higher productivity • Far more space in the plant growth! • Less interference by indirect people Investing in Lean Manufacturing • = investing in efficiency and quality! • • • Quality efficient made!
The end • Questions? • Visit the plant?
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