Intelligent Sensor Solutions for the Logistics of Today and Tomorrow Presented by: Martin Palmer, General Manager, SICK FZE 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
SICK AT A GLANCE SICK – worldwide one of the leading manufacturers of sensors and sensor solutions for industrial applications 9 Feb 2011 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
SICK MILESTONES 1950 1952 1956 1978 1989 1993 First flue gas First light First in-situ gas First safety laser First First distance monitor curtain for measurement scanner based on photoelectric determination accident device pulse time-of-flight switch based on with laser light on prevention principle autocollimation the pulse time-of- principle flight principle 2001 2004 2009 2013 2014 2016 High-speed 2D Ultrasonic gas Navigation Cost-saving MultiTask SICK AppSpace for code reader flow meter 9 Feb 2011 based on cascading of safe photoelectric creating and natural switches and sensor DeltaPac managing tailor- landmarks sensors within a counts products made application machine without gaps solutions 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
SICK – industry verticals • • • Factory Automation Logistics Automation Process Automation • Automotive and parts • • Airport Cement supplier • • Building management Chemicals, petrochemicals • Battery and refineries • Building safety and security • Beverage • Maritime • Courier, express, parcel and • Consumer goods • postal Metal and steel • Drives and controls • • Cranes Mining • Electronics • • Industrial vehicles Oil and gas • Food • • Mobile automation Power • Handling and assembly • • technology Port Waste and recycling • • Machine tools Retail and warehousing • Packaging • Storage and conveyor • Pharma and cosmetics • Traffic • Print • Robotics • Rubber and plastics • Semiconductor • Solar • Wind energy • Wood 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
Logistics Value Chain – Industry Characteristics Today Value chain description The main processes are: Storing: AS/RS mini load Conveying and unit load Storing: Storing Pallet-/Tote shuttle Sorting Picking Material Handling Conveying Sensor tasks in the processes: Picking Detection Identification Positioning Handling Outbound Measuring Dimensioning Inbound Speed Measurement Safety 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
End Products & Services – Industry Characteristics The mentioned end products lead to the following value for the customer Speed Service level Fulfillment method Growth Competitive advantage Offering the highest Giving the customers Providing the highest Enabling the shortest Scalable Fulfillment possible service level to fulfillment process the speed and service level possible throughput method that fits to the satisfy every end possibility to grow with a scalable time in the fulfillment customers current and customer need according to their needs fulfillment method that process future needs. offers the possibility to grow leads to a large competitive advantage 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
Growth Drivers – Market Characteristics & Trends DEMAND IN LOT SIZE ONE / E-COMMERCE INDIVIDUALIZATION • • Supply chain Mandatory are visibility speed and efficiency • • Stock accuracy Network expansion • of logistic networks Speed and reliability • • Last mile delivery Flexibility and gets more important scalability 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
General trend – Market Characteristics & Trends Labor s shortage (in western countries) Labour shortage Thinking about alternative fulfillment processes Increase of automation Manual facilities Automated facilities Workers for low cost jobs Automation of logistics processes become more and more Use of Robots and AGVs are harder to find economical will increase Trend 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
Degree of Automation Item Picking automated warehouse 100% picking process 20% AGVs/AGCs Case Picking consolidation packing & shipping area 25% Loading de-/ palletizer palletizer 50% 50% Unloading receiving area 20% 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
Degree of Automation – AGVs/AGCs focus automated warehouse 100% picking process 20% AGVs/AGCs consolidation packing Flexible & shipping area automation 25% Profiling & Safety & de-/ palletizer Dimensioning Security palletizer 50% 50% Quality Track & Trace controll receiving area 20% 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
Degree of Automation – Diverse applications • D ESIGN - TO -C OST • F LEXIBLE AND S CALABLE • L OW W EIGHT • S AFETY E QUIPMENT • G UIDED N AVIGATION • F REE N AVIGATION • P ARTIALLY O PERATED IN • I NDIVIDUAL A PPLICATIONS FENCED IN AREAS • S IMPLE TRANSPORTING TASKS • H IGH P ERFORMANCE • T AILORED TO APPLICATION • F UNCTION AND SPECIALIZATION AS DIFFERENTIATORS • U SUALLY SAFETY EQUIPPED • O PERATION IN AREAS WITH HUMAN PERSONNEL 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
Solutions for Mobile Platforms – Modular + scaleable = flexible F ULLY A DAPTABLE . F ROM B ASIC TO H IGH -E ND S OLUTIONS . 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
Mobile applications – wide array of sensor possibilities 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
Robotic applications – wide array of sensor possibilities Robot Vision Robot Vision refers to optical and image-based systems that turn the robot into a seeing participant and allow it to identify where something is located. These systems enable flexible automation in the area of Industry 4.0. Safe Robotics Safe Robotics solutions ensure the safety of people and include all measures that turn the sensitive area close to the robot into a safe workspace. End-of-Arm Tooling In the area of End-of-Arm Tooling, SICK offers sensors that are designed specifically for grippers and robot tools, enabling them to work with fingertip precision. Position Feedback With Position Feedback solutions from SICK, the motor feedback systems integrated in the drives deliver data on speed and position as well as on the condition of the drive. They thereby create the sensory foundation for all robot movements. 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
Mobile & Robotic applications – safety considerations Benefit: Optimize human safety Simplify design & compliance While: Maximize speed & payload Minimizing footprint Minimizing downtime 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
Industry 4.0 – getting ready… Adaptive sensor Individual production of batch size 1 More sensor data for cloud services Quality control, predictive maintenance, smart services Worldwide availability Sensor apps in the AppPool 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
Industry 4.0 – getting ready… 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
Industry 4.0 – an example… 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
Anayltics – Software products • Display and search of sensor data and images by secure network access • Display of System-, Facility- and Enterprise performance • Data filtering by time, location or other important attributes, i.e. No-Reads, parcel size, damaged bar codes or packages • ROI-extraction for efficient and inexpensive storage and network load • Alerts, such as performance below or System error messages Image archiving control Real Time Dashboard Information view and analysis 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
In Summary – Industrial Automation meets I4.0 FOUR DIMENSIONS OF SMART SENSOR TECHNOLOGY 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
Any questions? 11 th Global Supply Chain and Logistics Summit 28 Nov 2018 www.sclgsummit.org
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