Products Solutions Services Instrumentation in the “Factory of the Future” Slide 1 05/23/2016 Jeroen Wynants
Industry 4.0 - Pratical Approach Agenda • Big Data – The Instrument as Data Center • Internal Information – Information coming from the instrument • External Information – Documents and information around the instrument • Internet of things • Traditional ISA95 limitations • IoT – creating additional value • Practical Example ( added value of Cooperation with Actemium ) Slide 2 05/23/2016 Jeroen Wynants
Products Solutions Services Big Data The Instrument as Data Center Slide 3 05/23/2016 Jeroen Wynants
Industry 4.0 - Pratical Approach The instrument as data center – Internal information Modern “Smart Instrumentation” contains a multitude of information : Example mass flow … • Continuous self monitoring NE107) • Primary values: • CPU/ISEM • Mass Flow • I/O module • Volume Flow • Exciter Coils • Density • Pick up Coils • Viscosity (option) • Power Supply • Temperature • Temperature sensors • Process Analytical Parameters : • Entrained Air detection • Cavitation detection • Empty tube • Build up/Corrosion ( based on Tube damping/tube oscillation variation ..) • Data and event logging • Service and Quality information • Event logging • Latest test report ( stored in flowmeter ! ) • NE107 • Number of working hours • Min/max values • Zero point and drift • Time stamped Proof test report • On site verification protocols • Integration files ( EDS ) • ….. Similar functionalities can be found in Level instruments, Analytical transmitters, Energy calculators, T emperature transmitters …. Slide 4 05/23/2016 Jeroen Wynants
Industry 4.0 - Pratical Approach The instrument as data center – External Information Asset Information platform centrally groups all relevant Technical Specifications information and documents about your instrument. Certificates Manuals Hardware versions Software versions Configuration Data Service Reports Repair Reports Calibration Reports Drivers Profibus , FF, HART… Spare Parts Product Status Replacement Products Slide 5 05/23/2016 Jeroen Wynants
Products Solutions Services Internet of Things Slide 6 05/23/2016 Jeroen Wynants
Industry 4.0 - Pratical Approach Internet of Things Industry 4.0 – internet of things Example: Error message of device being used to trigger a workorder in SAP PM Disruption of the Automation Pyramid 2000 1. Classic Information model is perfect for Process Automation needs 2. Limitations occur when additional digital field information is used in other systems ( e.g. Historian databases, CMMS, SAP, …. 3. Often due to legacy systems/components the information flow is stopped 4. Expensive/complicated integration path Slide 7 05/23/2016 Jeroen Wynants
Industry 4.0 - Pratical Approach Internet of Things Industry 4.0 – internet of things Example: Error message of device being used to trigger a workorder in SAP PM Disruption of the Automation Pyramid 2000 2015+ Cloud 1. Web technologies move into the field. Automation becomes one application of the “Internet of Things” 2. Ethernet communication, WiFi, Web server in SAP Field instruments “Industry 4.0” builds on the “Internet of Things”, 3. Historian customers gain in efficiency and productivity. In thinking it is revolutionary – realization comes Document stepwise management 4. More components will be designed as interacting “Cyber physical Systems” Control system BPI Slide 8 05/23/2016 Jeroen Wynants
Industry 4.0 - Pratical Approach Internet of Things 1. Modern smart instrumentation contains a lot of important Process and Maintenance information The “internet of things” allows us to easily use this information to ( examples ); 2. • Optimise process Analysis • Optimise Maintenance management • Optimise Purchase processes • Combined with remote acces possibilities and advanced Service concepts this approach helps to create added value. 2000 2015+ Cloud Internet BPI Slide 9 05/23/2016 Jeroen Wynants
Products Solutions Services Practical Examples Data Integration and workflow from real life customers Slide 10 05/23/2016 Jeroen Wynants
Industry 4.0 - Pratical Approach Endress+Hauser – Actemium cooperation Service results from: Maintenance - Customer (CMMS) Management Condition Monitoring Integration Send notification to Service supplier middleware Remote Session Store data Update status in historian in Asset Logbook Asset Information Remote inspection executed & Managed by service provider Instrument specific Central Asset information Control Historian System Slide 11 05/23/2016 Jeroen Wynants
Products Solutions Services Slide 12 05/23/2016 Jeroen Wynants
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