aspire garments ltd. USGBC Certified LEED GOLD Garments Factory
factory location • The factory is located at 491 Dhalla, Singair, Manikganj • It is much nearer to Dhaka city in comparison to other sites like Savar, Ashulia, Gazipur, Dhamrai, etc. • There are many other factories in close proximity, which will ensure availability of workers • Statistically, this area is much safer in comparison to Ashulia and Gazipur at times of riots and worker unrests • Communication facilities to and from the city is abundant; additionally the Gabtoli Bus Stand, the largest bus stand in the country, is very nearby
aspire garments ltd - Phase 1
aspire garments ltd - Phase 1 • Land Area: 100,800 sft • Built up area: 205,000 sft • Area per floor: 35,000 sft • No of Floors: 6 • No of stairs: 4 • Annual Production Capacity: 12 million pieces • Number of production lines: 25 • 100% Compliant Factory meeting ACCORD/ALLIANCE guidelines • USGBC Certified LEED GOLD • Other certifications: WRAP, BSCI, etc. • Production Start date: March 2017
aspire garments ltd - Phase 1 Floor Layout Plan Day Care Center, Medical Center, Fabric Warehouse, Finished Goods Warehouse, Gr Floor (35,000 sft) Accessories Warehouse, Cutting Section, CAD Section, Fire Control Room 1 st Floor (35,000 sft) 10 Lines Sewing Floor 2 nd Floor (35,000 sft) Dining Area, Finishing Section, Packing Section, Inspection Rooms, Executive Office Area, Sample Area 3 rd Floor (35,000 sft) 10 Lines Sewing Floor 4 th Floor (35,000 sft) Central Finishing Floor 5 th Floor (35,000 sft) 5 Lines Sewing Floor, Dining Area
aspire garments ltd - Phase 1 • State of the art fire fighting facilities with fire hydrant, fire hose pipes, separate overhead and underground water tank for fire fighting, fire alarm systems, smoke detectors, etc. • 1250 GPM Ebitt (Turkey) Hydrant Pump system with Clarke (UK) Engine • Hochiki (Japan) Fire Detection System with Central Control Panel • Naffco (UAE) Fire Doors for all Stair Areas • Separate Utility Building for Generator (Perkins, UK) & Substation (Trafo Elettro, Italy) (100 feet away from Main Building) • Separate Room for Boiler (Fulton – USA) & Compressor (Atlas Copco – Sweden) - (50 feet away from Main Building) • No dangerous equipment inside the main structure
aspire garments ltd - Phase 1 • 35,000 sft per floor, 4 stairs with adequate lobby space • Internal Roads on all 4 sides of the Factory • Whole property under CCTV surveillance and PA system for security • Plenty of open space for worker assembly • Shaded parking space for 12 cars inside boundary wall • 3 separate underwater reservoirs for fire fighting, fresh water and rain water harvesting with water supply from own deep tube well • Total building constructed with BSRM Steel for increased structural safety with additional beams throughout the building for earthquake resistance
aspire garments ltd - Phase 1 • Daycare center for workers children with learning facilities • Fully equipped medical center with separate male and female wards • Separate dining area and prayer area • Lockers available for all workers • Bicycle parking area for 100 bicycles for staff and workers • 10 Shower rooms and changing area for workers • Wide walkways throughout the building for safe evacuation in times of an emergency
aspire garments ltd - Phase 1 • Use of (Juki, Japan) servo motor machinery throughout the project for lowering power consumption • Use of LED lamps in all areas for low power consumption • Proper air circulation throughout the building for a comfortable working environment • Busbar Trunking System (Graziadio, Italy) in all areas for safe operation • 100% power backup by generator incase of power failure • Rain water harvesting system for reducing water usage • Environmentally friendly bathroom fixtures
aspire garments ltd - Phase 1 List of Machinery Type & Model Brand Origin Quantity Plain Machine - DDL8700BH7WBK JUKI China 460 Edge Cutter - DLM5200ND JUKI Vietnam 40 2 needle lockstitch - LH3528AGF7WB JUKI China 36 2 needle split bar - LH3568AGF7WB JUKI China 34 feed of the arm - MS1261F/VO45S JUKI Japan 46 kansai waistband - DFB-1411PXP KANSAI Japan 26 Bartacking - LK1900BHS/MC670KSS JUKI Japan 48 2 needle 5 thread overlock - MO6716SFH660H JUKI China 58 2 needle 4 thread overlock - MO6714DABE644H/G39/Q141 JUKI China 12 Eyelet - MEB3200JSKA JUKI Japan 10 kansai loop making - B-2000C KANSAI Japan 10
aspire garments ltd - Phase 1 List of Machinery Type & Model Brand Origin Quantity APW - APW895NS12QR4K JUKI Japan 2 lockstitch button hole - LBH1790AS/MC602KSS JUKI Japan 8 topstitch jeans pocket - AMS210ENHL2210SZ5000D/MC587K JUKI Japan 6 2 needle chainstitch - MH380FU JUKI Japan 6 lockstitch button sewing - LK1903BSS301/MC670KSS JUKI Japan 10 thread re coning - Hashima HW-40C HASHIMA China 4 snap button - Ngai Shing NS-47 NGAI SHING China 30 Vacuum Table - Coolset CST-ST VEIT China 60 thread sucking - Ngai Shing NS-54 NGAI SHING China 8 staple attacher - Dennision ST9000 JUKI Japan 2 needle detector - Hashima HN-780G HASHIMA Japan 2
aspire garments ltd - Phase 1 List of Machinery Type & Model Brand Origin Quantity Iron - VEIT AS-1450 VEIT KOREA 66 10" cutting - KM Brand AU-V-10" KM JAPAN 10 Fusing - Hashima HP-900LFS HASHIMA VIETNAM 4 end cutter - Eastman EC-3NL EASTMAN China 4 fabric inspection - UZU UZ-F972" UZU THAILAND 2 800 KVA Dry Type Cast Resin Transformer Trafo Elettro Italy 1 500 KVA Standby Generator Perkins UK 1 500 KG Dual Fuel All Steam Boiler Fulton USA 1 50 HP Variable Speed Drive Air Compressor Atlas Copco Sweden 1 Complete BUSBAR System for Electrification Graziadio Itala Full Set
expansion forecast Phase 1 Phase 2 Land Area: 100,800 sft Land Area: 100,800 sft Built up Area: 210,000 sft Built up Area: 384,000 sft Area per floor: 35,000 sft Area per floor: 64,000 sft No of floors: 6 No of floors: 6 No of Stairs: 4 No of Stairs: 8 Annual Production Capacity: 12 million pieces Annual Production Capacity: 18 million pieces bottoms in basic style bottoms in basic style Number of Production Lines: 25 Number of Production Lines: 40 USGBC Certified LEED GOLD USGBC Certified LEED GOLD Other certifications: WRAP, BSCI, SEDEX, etc. Other certifications: WRAP, BSCI, SEDEX, etc. Phase 1 Production Start Date: March 2017 Phase 2 Expected Completion Date: June 2019
aspire garments ltd - Phase 2
aspire garments ltd - Phase 2
aspire garments ltd - Phase 2
contact information • House 22, Road 34, Sector 7, Uttara, Dhaka 1230, Bangladesh • Factory: 491 Dhalla, Singair, Manikganj • Tel: +880 2 8932497, +880 1611 ASPIRE (277473) • Fax: +880 2 8932496 • Email: info@aspiregarments.com • Website: http://www.aspiregarments.com • Managing Director • rajiv@aspiregarments.com • +880 1711 819955
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