GreenCo Journey Service Centers addresses the service gap Producers - PowerPoint PPT Presentation

GreenCo Journey

Service Centers addresses the service gap Producers of Steel Value Addition Need in Intermediate Services Direct to Supply Chain Mgt Procurement Consumer Strategic Alliances Technical Services Service Centers Stocking Processing provide this Customization Just - In - Time Delivery expertise Final Consumer 2

Network and Reach 3

TSPDL Vision Our Vision is to be a Benchmark in the Steel Service Centre Industry for Service Excellence. We will achieve this through:  Our Approach to the Market Leading the industry in service levels , addressing a wide basket of customer needs, and actively engaging in developing and expanding our chosen markets.  Our Product & Service Quality Offering manufacturing flexibility & desired quality at competitive cost by setting up Best in Class infrastructure and processing facilities.  Our Partnerships Value creating partnerships with key stakeholders for achieving sustainable competitive advantage.  Our Conduct By providing a safe workplace, fostering people excellence, encouraging innovation and agility, respecting the environment , caring for our communities and demonstrating high ethical standards. 4

Climate Change Organization in TSPDL Ms. Monika Agarwal Climate Change Champion - Corporate Mr. Anirban Mr. Laxmikant Mr. AV Mr. Dayakar Mr. Sachin Mr. Manoj Ghosh Mohade Ashokkumar Rao Kumar Jha Pandey Climate Change Climate Change Climate Change Climate Change Climate Change Climate Change Champion - Champion - Champion – Champion - Champion - Champion - Pune Jamshedpur Panthnagar Chennai SSC Tada Faridabad 5

WHERE ARE WE? WHAT NEXT? TSPDL’s Green Journey Celebration of Quiz, poster Awareness generation among Earth day and and photography suppliers Environment Month competition Training on Awareness on Measurement of Carbon Footprint mapping CII Green Co Climate Change training effectiveness Carbon Foot printing Methodolgy Challenge in units and CII Green Co assessment in CII Green Co assessment Abatement Strategy Training on all other Units in Pune Environment Impact Carbon Footprint Certified Energy Auditors Assessment Mapping by TQMS Energy Audit In all units Integrated Management VFD Green Building Carbon Footprint System LDO to briquette boiler Green Marketing mapping Rain water harvesting Water management Eco Pickling in Jamshedpur Energy Efficient Light Effluent treatment Solar Rooftop ISO 14001 Solar Energy Reusable pallet Adoption of Green Sourcing Plant wise organization Tata Group Water Neutrality Climate Change Team structures Climate Change Policy Benchmarking 2010 2015 2005 2017 9 Communication Training Assessment Projects Others

CII Greenco Parameters Energy Efficiency Water Conservation Renewable Energy GHG Reduction Waste Management Material Conservation, Recycling & Recyclables Green Supply Chain Product Stewardship Life Cycle Assessment Others 7

Greenco Rating Levels Level Points GreenCo Rating Level 1 350 - 449 points Certified Level 2 450 - 549 points Bronze Level 3 550 - 649 Points Silver Level 4 650 - 749 Points Gold Level 5 > 750 points Platinum 8

TSPDL Ranjangaon Plant • Second unit of TSPDL established in FY 98-99 • Equipments • HR Slitter, HR NCTL, HR WCTL B-18 MIDC Ranjangaon, Pune, • Pickling & Oiling Maharashtra • CRS, CRWCTL, CRNCTL Major Customers • A volume of 151 KT under Tolling business and 46 KT under distribution business handled by the unit • Workforce numbers • 49 Officers • 36 Associates • 138 Contract Workers 9

Greenco – Journey 10

Improvements in the last 9 months • Direction from the top – Policies • Creating Organisation Structure to support GreenCo • Long Term Target setting • Having a hard look at action plans to achieve them. • Micromanagement- recording & analysing at point of consumption- creating scorecards. Creating accountability. (Electricity, Boiler Fuel, Water, DG running time etc) • Internal Benchmarking- amongst TSPDL plants. • More awareness building for workforce, vendors, truck drivers. 11

Reduction in specific energy consumption SEC increased in Fy16 Electricity Consumption 1)Started processing of Surface Critical Skin Panel material 2)Online surface Inspection started to ensure defect free material despatch to customers 3)Lower Productive sizes in Distribution sales Increased 12 9.95 9.57 9.44 9.3 9.19 10 8.96 8.77 8.47 8.15 Avg FY-13 8 KWh/MT Avg FY-14 6 Avg FY-15 4 Avg FY-16 2 Target 0 Avg FY-13 Avg FY-14 Avg FY-15 Avg FY-16 H1 FY-16 H2 FY-16 H1 FY-17 Oct-16 Nov-16 Year SEC Change in SEC Major Actions Taken to reduce energy consumption (KWH/MT) from Previous Year FY 12-13 9.44  FY 13-14 9.3 -3.62% Replacing Sodium vapour lamp with energy efficient T5 Lamp  Down Sizing of High Consumption Motors  FY 14-15 8.96 -3.65% Installation of VFD in Pickling Line (Variable Frequency Drive is a type of motor controller that drives an electric motor by varying the frequency and voltage supplied to the electric motor.  Replacement of conventional Motors with Energy Efficient Motors FY 15-16 9.57 +6.37%  FY 16-17 8.77 -7.73% Stoppage of Idle Running of Motor in Processing Line  (H1) Increase in campaign size by Daily Meeting with Cam 12

Water conservation and management Water Consumption 0.35 0.3 Usage of Scrubber water Non water cooled for Acid bath preparations. Pump Installed, 0.25 roll management Pickling Pipe line replacement 0.2 M3/MT 0.15 Usage of RO 0.1 Rejected water at Pickling pump 0.05 cooling,ETP,Toilets 0 Avg.14-15 Avg.15-16 Apr.16 May.16 June.16 July.16 Aug,16 Avg.14-15 0.25 Avg.15-16 0.19 Target 0.30 0.25 0.20 0.20 0.20 0.20 0.20 FY 16-17 0.22 0.19 0.24 0.18 0.16 Monthly Water consumption reviewed in Monthly BRM 13

Reduction in specific water consumption Water Water Year Project Taken Consumption Benefit Consumption After Before Identification of water Fy-14 wastage through Water 250KL/Day 160KL/Day 90 KL/Day Balancing 160 KL/Day 155 KL/Day 5 KL/Day FY-15 Zero Liquid discharge 155KL/Day 150KL/Day 5 KL/Day Reuse of ETP Treated FY-16 150KL/Day 140KL/Day 10KL/Day water Reuse of RO Rejected FY-17 140 KL/Day 100 KL/Day 40 KL/Day water Water saving in Last 4 Years- 150KL/Day 14

Major Projects to reduce daily water consumption: 1) Installation of Water meter at Various locations, 2) Water Balancing, 3) Replacement of Under ground pipe line & Relocate over the ground 55% Water Water meter consuming installation at towards Admin Various streams and canteen area All underground Metallic pipe line replaced with HDPE pipe line and relocated over the ground Daily water cons. Heavy water Monitoring & leakages found study the actual from under requirement ground pipe line Saved Daily 90 KL from these projects 15

Major Projects to reduce daily water consumption: Reuse RO Rejected water Direction From Innovation Council To reduce daily water cons. To use RO rejected water To find out Saved Usage location Daily 40 KL from Overhead Storage tank for RO Rejected water Map and study this water circuit projects Make proposal Implement the usage 16 Auto Control Valve Station

Reduction of boiler fuel consumption through use of solar water heater Energy Substitution Implementing Solar Water Heater Details Consumption / Savings UOM Monthly LDO Saved due to Solar Water 4081 Ltr Heater(Installed in Dec-13) Energy Substitution Implementing Solar 10.78 % Water Heater Monthly LDO saving after installation of 204060 Rs Solar preheater  10.78% of Overall Plant Energy Substitution Through Solar Water Heater  Boiler Fuel consumption Reduced by 14 % through usage of Solar water heater 17

Conversion of LDO fired boiler into briquette fired boiler Energy Substitution Implementing Briquette Fired Boiler Consumption/ Details UOM Savings Energy Substitution Implementing 61.84 % Briquette Fired Boiler 100% substitution of Fossil Fuel to Renewable Energy Bio-mass Fuel for Boiler. 61.84% of Overall Plant Energy Substitution Through Briquette Fired Boiler 18

Year To Year reduction in energy consumption through renewable energy Renewable Energy Substitution Solar Water Heater Briquette Fired Boiler Non Renewable Energy Installed in Dec-2013 Installed in 2016 120 100 Renewable Energy 38.16 80 Substitution(in %) w.r.t Plant overall Energy 60 consumption 89.22 89.22 100 40 61.84 20 10.78 10.78 0 0 2013 2014 2015 2016 19

Co2 neutrality approach : Trees in premises Total no of trees : 2822 No of No of 182 Tons of CO2 Sequestered every year Trees 217 Trees 141 No of Trees No of 1629 Trees 225 No of Trees 610 Total Plot area Total Build up Actual Green MPCB Norms Open Area sqm Green Belt Additional sqm area sqm Belt (Required ) (C=A-B) (D) Green Belt (A) (B) (D/C *100) 33% of open 81076 18939 61849 27059 43.75 % 42.75% area 20