FTEC-2016 2016 P ROGRAM Project: HBWD – Slotted Line Kicker Program: FTEC C 2016-2018 (Formación en en las as te tecnologías de del l CE CERN) (Training in CERN technologies) MEMBERS: Supervisor: Eric Montesinos Responsible: Sebastien Calvo Trainee: Irene Alonso Romero (BE-RF-PM section)
Contents: PLA LANNING 20180123-Planning • HB HBWD – SL SLOTTED LI LINE NE KI KICKER Gantt chart • Parts and Processes • Assembly • Several tests • Several supports • Installation simulation • Real installation • 1+1 HBWD series • APS APS COU OUPLER Aspect to consider • Adaptation of dimensions • Last proposal • Author: Irene Alonso Romero 2
Planning 20180123-Planning • Author: Irene Alonso Romero 3
PLANNING 20180123.Planning • 201801023 - Planning 2016 2016 2017 2017 2018 2018 06 07 08 09 10 11 12 01 02 03 04 05 06 07 08 09 10 11 12 01 02 03 04 05 Read previous reports about HBWD Mechanical design LINE Prototype manuf. SLOTTED LI KICKER Design and manuf. of aux. parts KI Assembling, testing and corrections SL Installation Reports Design, Analysis, Drawings, APS PS COU OUPLER Manufacturing and Test Shipment *W *We are re wai waitin ting to o sign a new w con ontr tract 1+1 1+1 SER SERIES Budget request. SLOTTED LI SL LINE Send drawings Manufact. KICKER KI Author: Irene Alonso Romero 4
HBWD-Slotted Line Kicker Gantt Chart • Parts and Processes • Assembly • Several tests • Several supports • Installation simulation • Real installation • 1+1 HBWD series • Author: Irene Alonso Romero 5
HBWD – SLOTTED LINE KICKER Gantt Chart • • Parts and Processes • Assembly Gantt Chart Several test • Several supports • Installation • 1+1 HBWD series • Author: Irene Alonso Romero 6
HBWD – SLOTTED LINE KICKER Gantt Chart • • Parts and Processes • Assembly Parts and Processes Several test • Several supports • Installation • 1+1 HBWD series • Author: Irene Alonso Romero 7
HBWD – SLOTTED LINE KICKER Gantt Chart • • Parts and Processes • Assembly Assembly Several test • Several supports • Installation • 1+1 HBWD series • Weig ight 257 257 kg kg Length 1300 Le 1300 mm mm Assembly of parts Verification of surface finishes and dimensions Tighten discontinuously to 40N.m Author: Irene Alonso Romero 8
HBWD – SLOTTED LINE KICKER Gantt Chart • • Parts and Processes • Assembly Several test Several test • Several supports • Installation • 1+1 HBWD series • Feedthroughs leak test Connector leak test Bellow leak test Assembly leak test Metrology Assembly vacuum and gas test Author: Irene Alonso Romero 9
HBWD – SLOTTED LINE KICKER Gantt Chart • • Parts and Processes • Assembly Several supports Several test • Several supports • Installation • 1+1 HBWD series • Author: Irene Alonso Romero 11
HBWD – SLOTTED LINE KICKER Gantt Chart • • Parts and Processes • Assembly Installation simulation Several test • Several supports • Installation • 1+1 HBWD series • Author: Irene Alonso Romero 10
HBWD – SLOTTED LINE KICKER Gantt Chart • • Parts and Processes • Assembly Real installation Several test • Several supports • Installation • 1+1 HBWD series • Author: Irene Alonso Romero 12
HBWD – SLOTTED LINE KICKER Gantt Chart • • Parts and Processes • Assembly Real installation Several test • Several supports • Installation • 1+1 HBWD series • Author: Irene Alonso Romero 13
HBWD – SLOTTED LINE KICKER Gantt Chart • • Parts and Processes • Assembly Several test • Several supports • 1+1 HBWD series Installation • 1+1 HBWD series • • Inventory In ry of of mat aterial Existing Need to Extra Total U. Material needed for 1 + 1 units buy units buy 4 Bodies for welding laser 0 4 0 4 4 Covers 0 4 0 4 Raw material in our workshop 4 Electrodes 2 2 2 4 U. Other existing material 4 D159 Flanges for Tig welding 0 4 0 4 23 Special screws st. Steel M3x25 4 Cu seals 4 0 4 4 20 Special screws Cu M3x25 16 Screws in Shapal 12 4 6 10 40 Special screws Cu M6x12 8 Feedthroughs 2 6 2 8 40 Special screws Cu M6x13 8 Cu seals for feedthrougs 20 0 0 0 56 Screws st. Steel (Cu cover) M6x12 8 Conector adaptator feedthrough 8 0 4 4 24 Screws st. Steel (Cu cover) M3x25 216 Waster for M8 100 116 34 150 30 Screws st. Steel M3x25 216 Screws M8x30 (silver covering) 200 16 34 50 46 Screws st. Steel M6x12 48 Waster for M6 200 0 0 0 20 Special screws Cu M3x25 48 Screws M6x20 (silver covering) 0 48 2 50 2 D159 rectangular flanges 16 Screws M6x12 (beryllium copper) 32 0 0 0 2 D159 insulation flanges 8 Screws M3x20 (beryllium copper) 16 0 0 0 1 Transition connector 1 Protection system for laser welding 1 0 0 0 1 Bellow for adjustment Author: Irene Alonso Romero 14
APS Coupler Aspects to consider • Adaptation of dimensions • Last proposal • Author: Irene Alonso Romero 15
APS COUPLER Aspect to consider • • Adaptation of dimensions Aspects to consider Last proposal • A 250kW FPC to increase their power • capability and the performance at APS. Must be compatible with the present • APS coupler interfaces. Author: Irene Alonso Romero 16
APS COUPLER Aspect to consider • • Adaptation of dimensions Adaptation of dimensions Last proposal • 289mm 274.5mm 220 mm 342.5mm 0 200 mm 350.6 mm 343.8 mm 0 269 mm Author: Irene Alonso Romero 17
APS COUPLER Aspect to consider • • Adaptation of dimensions Last proposal Last proposal • Author: Irene Alonso Romero 18
Tha hanks for r yo your r at attention Merc erci pou pour vot otre re at attention
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