Welcome Welcome to to ELMOTEC STATOMAT STATOMAT ELMOTEC Vertriebs GmbH Vertriebs GmbH
Corporate Profile ELMOTEC-STATOMAT with World Headquarters in Karben, Germany creates a world-wide sales and distribution network for assembly lines and installations for the production of stators and cordsets � Higly qualified engineering designers, mechanical engineers and electronics specialists stand behind our product program � We grant you safety, cost-effectiveness and reliability � For semi-automated stand-alone machines � For fully automated assembly lines Production of Production of Stators und Alternators Electric Cordsets
Corporate Profile Our machines are the most modern and technically advanced machines on the market, our customers have made us today‘s market leader � ABB � MANNESMANN � ELEKTROLUX � DEMATIC � EMBRACO � SEW � EMERSON � SIEMENS � FLENDER � VALEO � ATB � VERDICHTER � ZANUSSI � WEG
Corporate Profile We pursue a consistent policy of innovative thinking and action � Rationalization � Quality optimization � Close contact with our customers We guarantee optimal organization of all business processes � Personal contact with local suppliers from � Modern 100-Mbit Ethernet-Network for the control of plant operations � customer inquiry final delivery � Object-oriented software solution for purchasing, sales, design, manufacture and assembly, warehousing and disposition
The STATOMAT company is founded Founders: Messrs. Balzer and Dröll History 1949 1949
History 1949 - - 1957 1957 1949 Manufacturing of: � Stator Slot Insulating Machines � Winding Head Lacing Machines
History 1958 1958 Z- -Winder Winder Z st Generation 1 st Generation 1 Winding Station Station with with Winding of of Coil Winding and Coil Winding and Compulsory Coil Stripping Compulsory Coil Stripping Inserting Machines Inserting Machines
History Niederdorfelden A new plant is occupied in 1967 1967
History 1971 1971 M- -Winder Winder M nd Generation 2 nd Generation 2 Winding Station Station with with Winding of of Coil Winding and Coil Winding and Elektromechanical Drive Elektromechanical Drive Inserting Machines Inserting Machines
History 1979 - - 1982 1982 1979 WORLD- -NEWNESS NEWNESS WORLD � Fully automated compressor production line � Modular microprocessor-controlled system
History 1982 1982 Opening of a new buiseness-field � Fully Automated Electric Cordset Processing Line for 2- and 3-Core cables
History 1992 1992 ELMOTEC is founded Productivity Productivity � Manufacturing of special machines for the production of electrical motors S S a a f f e e t t y y r r e e l l i i a a b b E E c c o i o n n o i o m l l m y i y i t t y y
History 1994/95 1994/95 A- -Winder Winder A rd Generation 3 rd Generation 3 PC- -Controlled Winder Controlled Winder PC of of Coil Winding and Coil Winding and Windows Operating Operating System System Windows Inserting Machines Inserting Machines
History its new plant ELMOTEC in Karben occupies 1995 1995
History
History 1998 1998 ELMOTEC GmbH acquires the company STATOMAT GmbH Shareholding directors of the two companys are: � Mr. Dieter Kleinschmidt � Mr. Sadik Sadiku
History 1999 1999 Manufacturing of : � Fully Automatic Microprocessor-controlled electromechanical Production Lines
History 2000 2000 ELMOTEC-STAMOTAT is the world‘s leading supplier of specialized machines and systems for electrical motor production
Subsidiary Companies Region and
Region and Subsidiary Companies Subsidary Companies Partner Companies USA BRAZIL INDIA UK �
Region and Subsidiary Companies Agencies AUSTRALIA FRANCE HONG KONG IRAN ITALY TAIWAN KOREA CZECH REP. �
Number of Personnal Staff 250 200 ELMOTEC-STATOMAT ELMOTEC-STATOMAT ELMOTEC-STATOMAT 150 Statomat 100 Elmotec 50 0 1993 1994 1995 1996 1997 1998 1999 2000
Share of the market Elmotec-Statomat Others Share of the market, worldwide 55% 45%
Turnover Share of turnover after regions Germany 15% Europe World 60% 25%
Turnover Turnover Rate 100 90 100 80 80 ELMOTEC-STATOMAT ELMOTEC-STATOMAT ELMOTEC-STATOMAT 60 Statomat 40 Elmotec 20 0 1993 1994 1995 1996 1997 1998 1999 2000
Product Program Machines and Systems for Machines and Systems for Production of Electric Cordsets Production of Electric Motors Machines and Systems for Machines and Systems for Machines and Systems for Serial Manufacturing Small-Series Manufacturing 2- and 3-core Cordsets Stators Alternators Stators Production Steps: Stack Making * Insulating * Winding * Inserting Forming * Final Forming * Lacing * Testing End
Product Program Electrical Motor Technology � Machines and Installations for Manufacturing of Stators and Alternators � Stand-alone Machines � Interlinked Machines � Automatic Systems � Fully Automatic Production Lines Serial Small- -Series Series Serial Small Manufacture Manufacture Manufacture Manufacture
Product Program Electrical Motor Technology Serial Manufactur Stack Making of Stators or Rotors � Automatic stack making of loose laminations from a magazine � Automatic lamination thickness compensation � Top lamination turning, punch ridge inside � Welding, cleating or riveting � Isolating of stator slots � Rotor stack twisting � Shaft or dummy mandrel pressing in
Product Program Electrical Motor Technology Serial Manufacture Insulating of Stator or Rotor Slots � Manufacturing of insulating sleeves, with or without cuffs � Extension unit for warm forming of insulation sleeve cuffs � Extension unit for wedge making of stator or rotor slots
Product Program Electrical Motor Technology Serial Manufacture Winding of Concentric Coil Groups � Winding of coil groups in a coil-transfer tool
Product Program Electrical Motor Technology Serial Manufacture Winding of coil groups in wave-shape � Cross-free winding of wave-shaped coils >distributed (split) or non-distributed (standard)< in a coil-transfer tool
Product Program Electrical Motor Technology Serial Manufacture Coil Inserting Machines � Inserting of winding and closing of slots by a wedge strip
Product Program Electrical Motor Technology Serial Manufacture Coil Winding and Inserting Automatic Machines � Winding of coil groups „concentric or in wave shape“ into an inserting tool � Automatic inserting of winding � Closing of slots by means of wedge strips � Linking of individual stations by a indexing table or linear system � Linear system with circulating transport pallets or movable manipulator � Automatic loading and unloading via a gripper system
Product Program Electrical Motor Technology Serial Manufacture Intermediate Forming Machines and Devices � Intermediate forming of winding � Double-sided intermediate forming of winding � Simultaneous intermediate forming of winding and final forming of winding heads to inner/outer diameter and height � Tools can be fitted with supporting fingers in order to protect the cuffs of the insulating sleeves
Product Program Electrical Motor Technology Serial Manufacture Winding Head Final Forming Machines � Double-sided final forming of winding heads to inner/outer diameter and height � Tools can be fitted with supporting fingers in order to protect the cuffs of the insulating sleeves
Product Program Electrical Motor Technology Serial Manufacture Winding Head Lacing Machines and Systems � One- or double-sided lacing of winding heads � One- or double-sided lacing head � Additional lacing cord knotting unit
Product Program Electrical Motor Technology Serial Manufacture Automatic Impregnation Systems for Stators or Rotors � Automatic impregnation of winding � Interlinkage of single working stations either with � Indexing table or linear system
Product Program Electrical Motor Technology Serial Manufacture Stator Testing System � Testing of single or three phase stators
Product Program Electrical Motor Technology Small-Series Manufacture
Product Program Electrical Motor Technology Small-Series Manufacture Forming and Cutting Device for Stator and Rotor Insulations � Mechanical production of insulating sleeves >with or without cuffs< � Mechanical production of wedge strips � Manual pushing of sleeves into the stator or rotor slots
Product Program Electrical Motor Technology Small-Series Manufacture Coil Winding Machines for the Production of Concentric Coils � Winding of coil groups >with or without coil connection< � Rotating winding former, horizontally or vertically adjustable with a wire layering unit
Product Program Electric Motor Technology Small-Series Manufacture Coil Inserting Machines � Inserting of coil groups � Closing of slots by means of wedge strips � Coil groups and wedge strips will be positioned manually and then inserted simultaneously
Product Program Production of Electric Cordsets
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