Distretto Tecnologico Aerospaziale www.dtascarl.it Membership Aerospace Technological Cluster European aerospace cluster partnership Giuseppe Acierno, presidente@dtascarl.it Antonio Zilli, antonio.zilli@dtascarl.it Distretto Tecnologico Aerospaziale / Aeerospace Technological Cluster www.dtascarl.it
Who DTA is Aerospace pillar of the Apulian Smart Specialization Strategy Industrial production Aerostructure (fixed and rotary wings) Propulsion systems (design and production) and MRO Remotely Piloted Aircraft System Satellite and EO services Mission is to boost the competitiveness of the Apulian aerospace value network by increasing innovation capacity, developing novel competences, developing research infrastructures, pushing internationalization of the regional system. Actions : building relationships; launching and leading innovaotin projects; bridging the gap among industrial, research and education actors; consulting public administrations on innovation policy. Distretto Tecnologico Aerospaziale / Aeerospace Technological Cluster www.dtascarl.it
DTA Members System integrator / structural and non structural parts (Design, development and manufacturing) • Composite materials Private research organizations • Remotely piloted aircraft systems • Composite product design Leonardo • Innovative monitoring services • Composite product manufacturing • Optoelectronics Propulsion systems • Additive manufacturing • Fleet management and repair • Hybrid energy management • Propulsion systems for RPAS Product and process optimization Public research organizations • Mathematical modelling • Research on a wide range of topics • Product and process simulation • Education (graduate and PhD) Space • (Micro)satellite and modules design and development • On board data management • Earth observation data management and service Distretto Tecnologico Aerospaziale / Aeerospace Technological Cluster www.dtascarl.it
Impact capacity 2011 - 2017 Economic value of DTA initiatives 11 Nationally funded R&D projects (2011 - Today) 7% 1% 4% National proj 3 EU funded projects 14 Nationally and regionally funded 1% EU proj education programmes (post graduation, post diploma, lifelong learning, internships Post graduation Total value: for job placement) education 78M€ Lifelong training 2018 - … 87% R&I consulting 5 Nationally funded R&D projects under negotiation (~40M€) Distretto Tecnologico Aerospaziale / Aeerospace Technological Cluster www.dtascarl.it
Developed competence in 2011-2017 Composite parts and Design innovative architectures Automatic tape laying and automated fiber placement assemblies IN/OUT of autoclaves curing processes Defect and damage management Non Destructive Inspection Repair From small parts to large components As large as: B787 One piece barrel fuselage and horizontal stabilizer Distretto Tecnologico Aerospaziale / Aeerospace Technological Cluster www.dtascarl.it
Developed competence in 2011-2017 Propulsion systems Innovative energy management systems. More efficient propulsion systems for challenging UAV mission (high altitude, long duration). Innovative wide/thin manufacturing technologies (High Speed machining, cryogenic cut, direct laser metal deposition). Distretto Tecnologico Aerospaziale / Aeerospace Technological Cluster www.dtascarl.it
Developed competence in 2011-2017 Small satellite Space technologies Design and manufacturing of frame and on-board electronic modules RAM-EP system (demonstrated) Earth Observation On-board and ground data management, EO computation and service provision Electrical, Electronic and Electromechanical testing capability (ESA recognized) Thermal Cycles, Thermal Shocks and Humidity tests Electrical tests on analogue, digital and radiofrequency components Electronic components on Sentinel 3; Scientific devices on ISS Distretto Tecnologico Aerospaziale / Aeerospace Technological Cluster www.dtascarl.it
Flight test airport and airspace Most relevant experimentation and demonstration missions Grottaglie (Taranto) Leonardo / SW-4 SOLO – Industrial running test campaigns Sistemi Dinamici / SD-150 HERO / INSuRE SESAR project CIRA (National Aerospace Research Center), several flight test Aeroporti di Puglia Runway (3200x45m) Hangars ~370sKm segregable air space Air vehicle parking Air space access service Industrial settlement Distretto Tecnologico Aerospaziale / Aeerospace Technological Cluster www.dtascarl.it
Grottaglie Airport Test Bed - Infrastructure Simulation environment for research, test and validation of procedures, technologies, operations (VLOS, RLOS, BRLOS) and missions Advanced ATM and ATCO/pilot communication Ground sensors Grottaglie Airport Test Bed Test Bed Ground Control Room Research and flight test Remote tower Human factors infrastructure supporting NAVSAT and avionics companies, research organizations, UTM applications and services (test and regulators, institutions in inserting demonstration) RPAS into unsegregated airspace Cyber security and in exploting benefits Innovative payloads Emergency management and precision RPAS missions and BIG DATA management infrastructure Live experimentation and demonstration (exploiting airport infrastructure) Distretto Tecnologico Aerospaziale / Aeerospace Technological Cluster www.dtascarl.it
Grottaglie Airport Test Bed - Services Product certification Simulation Live flight Test data Test engineering and Logistic test management emulation Education Business development support Aerospace Technological Cluster Research Institutions Industry Univ. Bari, Pol. Bari, ReCaS, Min. Infr. And Trasp., ENAC, Leonardo, Vitrociset, Planetek, CNR, ENEA ASI, ESA SITAEL, Enginsoft, ENAV, Aeroporti di Puglia
Space propulsion for LEO (RAM‐EP system) Flow generated by the source (SITAEL HT5k engine coupled with the SITAEL HC20 cathode) and required modification of the source Intake compatible with mission analysis and able to compress incoming flow, to minimize aerodynamic drag and increase its compression ratio and harvest efficiency To design and build a motor that can ionize and accelerate effectively the mass flow collected by the intake RAM‐EP system interface with spacecraft electronic modules RAM‐EP propulsion system Distretto Tecnologico Aerospaziale / Aeerospace Technological Cluster www.dtascarl.it
Fleet management Simulation models integrating product lifecycle data and current MRO plans in order to provide a prediction of landing plans and logistic and strategic indications, integrated with the planning of depot activities Tools based on nontraditional interaction approaches through the introduction into the information systems production cycle visual (increased reality, reverse engineering) Support for remote maintenance of railway vehicles and optoelectronic measurement systems for railway infrastructures A system highlighting alarms and ordered lists of controls to suggest to the operator by the identified anomaly or the level of novelty (and therefore due attention) for the specific behavior found through telemetry flow analysis Distretto Tecnologico Aerospaziale / Aeerospace Technological Cluster www.dtascarl.it
Additive manufacturing for aeronautical products Metals and composites, currently suffer from limited productivity, high costs, high residual stress and low quality (repeatability, precision and finishing). The number of materials processed with AM techniques is low, the knowledge about the manufacturing processes, the post‐processing effects and the subsequent processing required to transform the component into the finished product are very modest. Overcome this knowledge gap for AM processes considered is the final objective of the project Numerical and experimental studies of new HIP(Hot isostatic pressing)/Quench thermal treatments to reduce defects, increase mechanical properties and reduce time and costs (EBM technique) Statistical process monitoring and large data mining techniques applied to in‐situ captured signals to design appropriate alarm rules Lightweight metallic materials with Architectured Materials structures for weight reduction The possibilities offered by emerging AM techniques that use Automated Fiber Placement (AFP) and Continuous Fiber Fabrication (CFF) in a variety of research areas, such as material design, simulation of complex parts manufacturing and process optimization, with performance and cost compatible with applications Distretto Tecnologico Aerospaziale / Aeerospace Technological Cluster www.dtascarl.it
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