INDUSTRIAL TECHNOLOGY DEVELOPMENT INSTITUTE (ITDI) Department of Science and Technology (DOST) www.itdi.dost.gov.ph
MFO 2: Scientific & MFO 1: Technical Research & Services Standards & Development ITDI testing Metrology: Generation of calibration/ new knowledge measurement Packaging and Cleaner technologies production Energy audit
ITDI’S TECHNOLOGIES AND SERVICES
ITDI TECHNOLOGIES ….. THEN AND NOW Pottery making Packaging and Labeling Natural Health Supplement from Guyabano Energy Audit Alternative Sugar form Nipa Sap OL Trap Food Processing Salt refining and iodization Equipment Prototype equipment
DOST TABLEA (Chocolate Liquor in Bar) Improved Tablea A choco liquor bar made from local cacao beans using fermentation and roasting process that have been perfected to give the best quality chocolate beverage .
OPPORTUNITIES/CHALLENGES Immense Market Potential (Local & Foreign) CACAO FARMERS/TABLEA PRODUCERS FARMING/ PROCESSING PACKAGING MARKETING HARVESTING Not GMP Compliant Limited Market Coverage Inconsistent Quality
OUR SOLUTION.... Improved Process Technology • Applies pre-treatment steps on beans to remove filth and reduce acidic / sour taste and aroma; • Employs 2-stage roasting to improve the microbial quality of the final product. • Utilizes machine for de- shelling and winnowing • Refines ground liquor to reduce the particle size.
DRUM DRIED PRODUCTS (Mango, Banana and Macapuno Flakes) Fruit Flakes Fruit flakes are made from fresh fruit puree at its optimum maturity. The product is dried using drum dryer. The product is crunchy with all the characteristics of fresh fruit. Fruit flakes can be eaten as is as healthy snack food or it can be used as an intermediate material or food ingredient into several consumer products.
READY RESERVE FOODS (EFR: Sagip Nutri-Flour) EFR: Sagip Nutri-Flour is made from choice crops that is ready-to-use, needs no cooking/ heating, making it ideal as a relief food during calamities or disasters. Can be applied into various food preparations to add balance and variety to emergency food rations and nutrition feeding.
A Disaster Relief Food: RTE Chicken Arroz Caldo (chicken congee ) • A disaster mitigation/relief food to address immediate hunger of disaster victims • Ready to eat without preparation and without drinkables • Packaging structure is lightweight and very handy • Can be distributed by land, sea surface, water submersion & 20 ft aerial drop. • Shelf stable for at least one (1) year
OL TRAP (Ovicidal/Larvicidal Trap System) OL Trap A device used to control the Aedes mosquito population. The OL Trap’s ovicidal and larvicidal effect prevent the next generation of Aedes mosquitoes from reaching adulthood, thus curbing their population. Patent granted (Utility Model) – 7/11/2011
Tryk ni Juan The Tryk ni Juan is the first ever tricycle (roof & side car)made from abaca fiber-reinforced composite. Abaca fibers and resin were combined to form the composites.
Water Filtration System: Candle Type Ceramic Water Filter A simple and inexpensive water filtration system for household use which makes safe, potable drinking water readily available and accessible even in remote areas. FEATURES: Formulated with red clay and coated with nano anti-microbial agent to eliminate water borne microorganisms; Purifies tap water, deep well water and raw water (from ponds and spring); Lodged in a plastic container.
Waste Management System: SMALL – SCALE DUAL DRUM COMPOSTER Motorized dual drum composter for the management of 100 kg biodegradable solid waste for compost production. Small – scale dual drum composter targets small volume of wastes generated by: - Barangays Homeowner’s Association - - Restaurants - Canteens - Schools - Any food processing industries from any regions in the Philippines
NATIONAL LABORATORIES AND TECHNICAL SERVICES • Established to reinforce and upgrade the failure analysis and materials testing facility of our local industry. • ADMATEL’s Facility was based on the standards acceptable for a scientific laboratory to accommodate sophisticated equipment such as Focused Ion Beam - Field Emission Scanning Electron Microscope (FIB-FESEM), Auger Electron Spectroscope (AES), and Time-of-Flight Secondary Ion Mass Spectrometer (TOF-SIMS).
NATIONAL LABORATORIES AND TECHNICAL SERVICES MiC (Metrology in Chemistry) • Traceability and comparability of chemical measurements to global MiC standards • STD- ITDI is the country’s Designated Institute or DI for Metrology in Chemistry and listed in the BIPM website. • The National Metrology Laboratory (NML) is the national metrology institute of the Philippines; • Tasked by law to be responsible for establishing and maintaining the national measurement standards for physical quantities such as mass, temperature, pressure, voltage, resistance, luminous intensity and time interval and their dissemination to Filipino users.
NATIONAL LABORATORIES AND TECHNICAL SERVICES Standard and Testing STD is composed of three distinct laboratories. The Chemistry Laboratory, Biological Laboratory and the Physical and Performance Testing Laboratory. Each laboratory is technically competent for the type of tests it undertakes which are conducted by competent staff using equipment satisfying test requirements and validated test methods.
NATIONAL LABORATORIES AND TECHNICAL SERVICES NANO R&D Laboratory • Provide nanotechnology-related analytical services and R&D
NATIONAL LABORATORIES AND TECHNICAL SERVICES Environmental Technology Verification Resource Efficient and Energy Audit (EA) Cleaner Production Packaging Technology
DOST Food Innovation Center (FIC) DOST FIC DEVELOP IMPROVE ( a facility to PROMOTE assist ) FOOD ENTREPRENEURS PRODUCERS PROCESSORS MARKETERS
Modes of Engagements A. Use of facility/equipment ( subject to fees & charges) B. A plus FIC expert = Technical Service (subject to fees & charges) C. B plus FIC developed technology = Technology transfer (subject to a Technology Licensing Agreement with technology fee) D. B plus client’s concept/idea = Contract Research (subject to a Memorandum of Agreement or Research Agreement with fees & charges) E. Referrals of FIC
SAMPLE PRODUCT PROTOTYPE: FREEZE-DRIED AVOCADO Freeze drying preserves the nutrients, color, aroma and flavor of products like avocado. Freeze dried avocado is a healthy, nutritious food that can be rehydrated or reconstituted more quickly. It is convenient to transport, and can be stored at room temperature for many years without spoiling Technology Licensing Fee: Php 216,000 Investment Cost (excluding land and building) P 1,669,133.00 Financing Scheme 100 % Equity Production Capacity /year 14,400 (10g pouch) Unit cost/ Prod’n P 41.00 /10g pouch Selling Price P 65.00/10g pouch Net Present Value (NPV) P 791,290.00 Internal Rate of Return (IRR) 33% Payback 2.8 years
SAMPLE PRODUCT PROTOTYPE: POWDERED EGG WHITE Egg white is mainly is used as an ingredient to various food products for its gelling and foaming properties. Spray-dried powdered egg white is made from 100% egg whites with no bulking agent/ preservatives added. The product does not require refrigeration and is convenient to use as is, or reconstituted with water. It is easier to transport due to reduced volume and can be stored for a long time because of its lack of moisture. Technology Licensing Fee: Php 240,000 Investment Cost (excluding land and building) P 2,330,000.00 2. Financing Scheme 100% 3. Production Capacity /year 518.40 kg 4. Unit cost/ Prod’n P 2,435.00/kg 5. Selling Price P3,200.00/kg 6. Net Present Value (NPV) P 1,242,889.00 7. Internal Rate of Return (IRR) 40% 8. Payback 3 years
SAMPLE PRODUCT PROTOTYPE: VACUUM-FRIED CARROTS Vacuum Fried Carrots contain less oil than conventionally fried carrots with minimal deterioration in quality (color, flavor, nutrients). Product is crunchy, healthy and nutritious snack food for children and adults. Technology Licensing Fee: Php 142,000 Investment Cost (excluding land & building) P 3,715,000.00 Financing Scheme 100% equity Production Capacity /year 205,920 ( 20g pouch) Unit cost/ Prod’n P 13.00/20g pouch Selling Price P 16.00/20g pouch Net Present Value (NPV) P 2,122,155.00 Internal Rate of Return (IRR) 58 % Payback 2.2 yrs
SAMPLE PRODUCT PROTOTYPE: LABUYO-BASED CHILI OIL Chili - oil products from local siling labuyo were developed using the DOST - developed water retort. Chili oils come in various flavors such as onion, garlic, ginger, dried anchovy and shrimp paste. Labuyo-based chili oils are ideal for viands, chips and crackers. These products stimulate appetite and are shelf life stable. Technology Licensing Fee: Php 239,000.00 Investment Cost ( excluding land and building) P 5,972,234.00 2. Financing Scheme 100% equity 3. Production Capacity /year 1,170,000 (30g) 4. Unit cost/ Prod’n P 4.60/30g 5. Selling Price P 5.00/30g 6. Net Present Value (NPV) P 1,861,609.00 7. Internal Rate of Return (IRR) 76 % 8. Payback 1.6 yrs
DEVELOPMENT OF NEW PRODUCTS
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